Resume - Experienced professional having two full cycle SAP implementation experience

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Resume #61158

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Job Objective: Functional Consultant (PP-QM module)

Experience Summary
Over 15 years of functional experience with mega scale process industries in India, Saudi Arabia & now in Oman comprising two full cycle end-to-end implementation experience on SAP R/3 as Core Team Member for Production Planning (PP) and Quality Management (QM) modules.

● Current implementation experience of SAP R/3, 6.0 at Oman Methanol Company located in Sohar city of Sultanate of Oman. M/S L&T Infotech are implementation partners for this project.
* Worked on PP-PI and QM modules. Instrumental in As-Is /To-Be documentation & finalizing the Business Blue Print for PP and QM modules.
Configuring and customizing PP and QM functionality.
Conduct UAT (base line testing) and integration testing.

* Implementation of SAP R/3, 4.7 at CHEMANOL (Methanol Chemicals Company, Saudi Arabia-Formerly SFCCL) as Core Team Member for PP-QM module. Involved in making of business blue print, configuration and customizing for bill of material, work centers routings, demand management, material requirement planning and production orders. Training to end-users.
M/S Wipro Technologies were implementation partner for implementation across MANSO group of companies.
* Worked on process documentation, approach papers, methodology documents, end-user documents etc.
* Involved in conducting workshops and training to end users and business process owners.
* Thorough functional experience of over 15 years in manufacturing industries of India & middle-east. International exposure of working with world scale oil/gas based petrochemical industries makes a potent combination of multi national / multi ethnic work culture applying most modern software applications in the functional domain.
* Over 15 years of International exposure in managing Quality & Environment Control Laboratory Operations, analytical functions, Documentation & MIS with Large Fertiliser & Petrochemical Complexes in India & middle-east.
* Currently working with Methanol Company (3000 MTPD) located at Sohar City of Sultanate of Oman.
* Domain experience pertaining process industries / SAP R-3 / ISO9001&14001.
* Expertise in commissioning of laboratory and Validation of Equipments to consistent compliance with requirements. Successfully conducted internal audits of system vital for continual improvement.
* Adept at preparing SOP & Validation documents (Equipment, Process and computer systems).
* TUV GmbH certified ISO 9001: 2000 auditor & gained exposure in Quality Management System.
* Proficient in maintenance, calibration & troubleshooting of analytical equipments, thereby enhancing productivity.
* Expertise in formulation & monitoring related to Industrial Chemical Cleaning of exchangers, boilers, pipelines etc.
* Possess driven rich Functional Domain experience spanning over 15 years in Manufacturing, Marketing, Production, and Material Management in Process Industries. Ability to map diverse and complex business processes.
* Strong inter-personal skills and project management skills & ability to carry out work around and motivate team to achieve the deliverables in the given time.

Domain Experience:

Oman Methanol Company, Oman Oct 2006 - till date
End to end Implementation of SAP-R/3
Role: Core team consultant for Production planning and Quality Management

Brief Company Details
Oman Methanol Company is a joint venture between Methanol Holding International Limited (MHIL) of Trinidad, Oman Methanol Holding Company LLC (OMC), which is a division of Omar Zawawi Establishment (Omzest) Group (Oman) & MAN Ferrostaal Methanol Holding Limited (Germany). The plant will employ Johnson Matthey's Low Pressure Methanol Process incorporated with Toyo's proprietary MRF-Z® Reactor for methanol synthesis. The 3,000 MTPD MRF-Z® Reactor is world's largest methanol converter composed of a single vessel and raising steam as energy saving design.

Larsen & Toubro Infotech Limited (L&T Infotech) are implementation partners for SAP R-3. L&T InfoTech, a PCMM Level 5 company is 100 % subsidiary of the US $ 3.5 billion Forbes Global 2000 technology-driven engineering and construction major. Larsen & Toubro Limited offers comprehensive, end-to-end software solutions and services. Leveraging the heritage and domain expertise of the parent company, its services encompass a broad technology spectrum, catering to leading international companies across the globe.

Responsibilities:
* End-to-End implementation of the project for Production Planning (PP-PI) and Quality Management (QM) modules.
* Prepared scope documents for the above modules and mapped the AS IS business processes.
* Configuring the To Be processes for PP-PI and QM. Configuring and customizing PP and QM functionality.

Configuration for PP module-
Master Data - Configuring and customizing Bills of Material, resources (work centers) and recipes.
Material requirement planning – Configuring and customizing the plant parameters, schedule margin key, defining MRP areas. MRP mainly run for spare parts.
Production order - Configuring the order types, order type dependent parameters, checking control, scheduling parameters and confirmation parameters.

Configuration for QM module –
Configuring quality management setting for plant parameters.
Maintaining catalogue (code groups, code, select sets).
Define incoming quality certificates and control keys.
Configuring and customizing for master inspection characteristics, inspection plans, inspection types and their number ranges.
* Conduct UAT (base line testing) and integration testing.
* Developments of data upload programs for master data.
* Conducted user training and submitted training manuals.
* Conducted Unit, Integration and System Testing and handed over the system to the client.
* Currently rendering post go-live support.

Environment: SAP R/3- 6.0 Version

Chemanol (Formerly SFCCL), Saudi Arabia Sept 1996 - Sept 2006
End to end Implementation of R/3
Role: Core Team Member for Production planning and Quality Management

Brief Company Details.
CHEMANOL (Formerly Saudi Formaldehyde Chemical Company) is a petrochemical complex of MANSO group of companies located in Jubail city of Kingdom of Saudi Arabia. M/S WIPRO Technologies were implementation partner for SAP implementation across all affiliates of MANSO group of companies comprising SFCCL.

Responsibilities:
Worked as Core Team Member for PP-QM module.

Configuration in the application areas of PP and QM modules, integration testing with other business process areas.
Involved with following jobs in PP and QM modules –
* Master Data - Configuring and customizing Material Master, Bills of Material, Work Centers and Routings.
* Demand Management - Configuring and customizing the planning strategies for meeting the planned independent requirements from sales forecasts and customer independent requirements from sales orders.
* Material Requirement Planning - Configuring and customizing the plant parameters, schedule margin key and lot sizing procedures.
* Production Orders- Configuring the scheduling profile, order types, control keys and scheduling types.
* Master data – Master Inspection characteristics, inspection plans and result recording for various materials like incoming material, at the time of goods receipt etc.
* Understanding business process, study and analyse workflow to design solutions (As-Is and To-Be Analysis and Freezing). Preparation of batch reports, inspection plans, MICs, Master recipes, Code groups, notifications etc.
* Conducting gap analysis & suggest solutions through ERP. Full cycle implementation & post go- live experience.
* Integration between PP & QM modules, integration testing & extending Post Go-live support

Functional Experience

Oman Methanol Company, Oman October 2006 till date

* Currently working for Methanol Plant (3000 MTPD, under commissioning) located in Sohar city of Oman. Instrumental in ensuring smooth functioning of Quality Control Section while performing cross functional transactions with Production, Materials, Maintenance, HSE & HR departments.

Chemanol (Formerly SFCCL), Saudi Arabia Sept 1996 to Sept 2006

Worked with Chemanol (Formerly SFCCL) which is modern petrochemical complex in Jubail Industrial City of Saudi Arabia. Assigned as "Laboratory Supervisor" in Quality & Environment Control department of CHEMANOL Company. Instrumental in ensuring smooth functioning of Quality Control Section while performing cross functional transactions with Production, Materials, Maintenance, HSE & HR departments.

Significant Achievements;
* Member of several Quality Improvement Teams that resulted in profitability to company by means of waste reuse & condensate recycling. Attended numerous seminars on quality, health, safety & environment.
* Core Team Member for PP-QM Module during SAP implementation having WIPRO as implementation partner.
* Received Award of Excellence from President of SFCCL, Saudi Arabia.
* Monitored & evaluated cooling water & boiler water treatment programs of renowned companies like NALCO, GE/BETZ, METITO, THERMAX, HOUSEMAN, HENKEL, VASU CHEM. and AQUAPHARM etc.
* Frequently attended management meetings related to Industrial Chemical Cleaning of large equipments located in Jubail based world scale petrochemical giants viz. SADAF, AR-RAZI, SASREF(Saudi Aramco Shell Refinery), SHARQ, SAMAD, PETROKEMYA, KEMYA, SAFCO, IBN BAYTAR, SIPCHEM / GACIC, GULF FARABI & HADEED etc. in capacity of CHEMICAL SPECIALIST of MANSO group of companies.
* Visited Qatar Fertiliser Company (QAFCO) during December 2003 on business trip for analytical troubleshooting.

Indo-Gulf fertilizers & Chemicals Corporations Ltd., India Feb 1990 to Aug 1996
* Worked with M/S Indo-Gulf Fertilisers & Chemicals Corporation Ltd. (Jagdishpur, U.P., India) as Chemist.
* This is India's ISO 9001/ISO 14000/OHSAS 18001/TPM certified nitrogenous fertilizer complex comprising 2300 T/Day of Urea Plant, 1350 T/Day of Ammonia Plant, Steam Generation Plant (200 Tn/Hr K.S. steam & 55 Tn/Hr H.S. steam), Power Generation Plant (38 MW), Demineralization Plant (510 M3/Hr), two non - chromate treatment based cooling towers (having 24000 M3/Hr & 16000 M3/Hr circulation rates), Water treatment plant, Effluent treatment Plant, CO2 Recovery Plant, Argon Recovery Plant etc.
* Fully involved in all sort of quality control activities pertaining startup & smooth operation of various units of Ammonia, Urea, Utilities & Bagging plants. Instrumental in ISO certification, TQM, TPM & Quality Circles etc.
Professional Training:
* Participated in HRD and TQM awareness programs.
* Worked for ISO 9000 implementation and hold the post of departmental M.R. for ISO implementation.
* Participated in two-day course organized by TUV GmbH on conducting internal audits for ISO 9000.
* Worked with cross-functional projects for solution of persisting chronic problems.
* Completed one week Fire Team Member course organized by University of Central Lancashire (U.K.) conducted at Fire Engineering College, Muscat.

Education
* A.I.C. (Associated Member of Institution of Chemists) from Institution of Chemists (India), Calcutta which is equivalent to M.Sc. (Analytical Chemistry) as per G.O. No. F-18-36/57-T-5 dated 19/08/1958 of Govt. of India.
* PG Diploma in Industrial Pollution Management from National Institute of Environment, Lucknow (U.P.), India,
* L.T. from Government. Central Pedagogical Institute, Allahabad (U.P.), India.
* B.Sc. (Physics, Chemistry & Maths) from Avadh University, Faizabad (U.P.), India.

OTHER IT Skills
 Well versed with reporting & inventory control through SAP / Baan ERP Networks, LAN, MS Office packages/ Internet.
Personal Details
Date of Birth: January 1, 1969
Language Known: English, Hindi, Arabic and Nepalese
Passport Details: Indian passport valid till December 2014
Driving License: Valid Omani, Saudi & Indian driving licenses
Personal Traits: Result oriented, team player, leadership ability, pleasing personality & avid learner

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