Objective
Installation, calibration, commissioning and Maintaining Process Control Instrumentation, Control Systems and Process Computers in accordance with approved Company Policies, Plant Safety & Health Procedures and Maintenance SOP's, associated with Oil, petrochemical, Polymer, power plant, Packaging lines, water treatment and Industries in India and Saudi Arabia. And to develop further my skills of more than ten (10) years experience in the field of instrumentation.
Age & Date of Birth: 30 Yrs., 26th March 1977
Religion: Hindu
Nationality: Indian
Marital Status: married
Qualification
Academic
- Passed Secondary School Leaving Certificate (S.S.L.C.), First class with 78% marks from Govt. higher secondary school, Kerala., India (1992).
- Passed Pre-Degree, Second class with 54% marks under Mahatma Gandhi University, Kerala, India (1994).
Professional Qualifications
- Passed Diploma In INSTRUMENTATION, First class with 72% marks from Govt. Polytechnic,Pala, Kerala, India (1997).
Computer Course:
- Well versed in operating systems like windows98, me, 2000 & Xp.
- Well exposed to Microsoft office 2000 & Xp
- Good knowledge in assembling computer hardware, installation of operating system software, trouble shooting hardware and software problems of DELL, IBM, HP COMPAQ & other assembled computers.
Training Attended:
DCS - CS 3000 R3 Engineering Course from Yokogawa Middle East.
DCS - CENTUM-V Engineering Course from Arabian Petrochemical company (PETROKEMYA) Middle East.
PLC - Triconex Comprehensive Training from Triconex.
Computerized Maintenance Management System (MAXIMO) training from Arabian Petrochemical Company (PETROKEMYA) Middle East.
Others:
Having a valid Indian & Saudi driving license
Experience
Total Year Experience: 10 Years
Period of employment: January 2000 to till date
Company Name: Arabian Petrochemical Company (PETROKEMYA)
Polystyrene Plant cum Packaging
Al-Jubail, Saudi Arabia
With Al-Hugayet Contracting co.
Status at the company: Senior Instrument Technician
Period of employment: May 1999 to December 2000
Company Name: Control Automation Pvt Ltd.,
For DHDS Project Site, Cochin Refineries Ltd (CRL)
Cochin, Kerala, India
Status at the company: Instrument Technician
Period of employment: April 1998 to April 1999
Company Name: Fertilizers and Chemicals Travancore Ltd (FACT)
Udyogamandal, Alwaye, Kerala, India.
Status at the company: Apprenticeship on Job (Instrumentation)
Period of employment: July 1997 to March 1998
Company Name: Nakashy Controls Pvt Ltd.,
For H2O2ProjectSite, HindustanOrganicChemicals
(HOC)Cochin, Kerala, India
Status at the company: Instrument Technician
Job Description
Distributed Control System
Yokogawa CS 3000
System Failures Trouble Shooting and Maintenance.
Loop checking & Loop Modification.
Logic checking
Interfacing with other systems like TMR, MMS etc.
Also exposed to Yokogawa centum V Programmable Logic Controllers
Triconex (TMR) for Emergency Shut Down System
System Failures Trouble Shooting and Maintenance
Loop & logic checking
System hard ware trouble shooting
Siemens Simatic S7-300,200 and S5
System Failures Trouble Shooting and Maintenance
Loop & logic checking
System hard ware trouble shooting
Allen Bradley SLC500 PLC
System Failures Trouble Shooting and Maintenance
System hard ware trouble shooting
Bentley Nevada Machine Monitoring System (3300 series)
System Failures Trouble Shooting and Maintenance.
Probe and Proximitor characteristics check.
Monitor & Proximitor calibration
Rotor axial float and radial Probe adjustment.
Turbine Controller (Woodward 505)
System Failures Trouble Shooting and Maintenance.
Monitor Calibration and Loop checking.
Sensor checking and adjustments
Others:
Reading and implementation of P&I Drawings, Process Engineering Flow Schematic diagram (PEFS), Instrument Loop diagrams (ILD) and Hook-up drawings.
Reading and understanding the process flow schematics, functional gate logic, ladder, FBD and relay logic.
Safeguarding check on trip interlock system for fail to nuisance and danger loops as per theInstrument Protective Function test. (IPF)
Involved the Plant pre-commissioning, commissioning, loop checking, logic sequence checking, normal maintenance and shutdown jobs
Commissioning and loop checking of Sequence interlocks for Gas Compressors and Turbines.
Have worked with all type of Transmitters for measurements like flow, pressure, temperature level, density, speed etc.
Conventional and SMART type of transmitters of Yokogawa, ABB, Rosemount, Honeywell, E&H and Siemens makes
Electronic & pneumatic controllers – Siemens, Bells, Eckard, Foxboro 43-AP and Honeywell.
Special Type of transmitters like Capacitance type level transmitters, Radar type level transmitters, Leveltrols, Micro motion mass flow transmitters, Ultrasonic level transmitters.
Masoneilan, Valtek, Fisher, I. L. & Gulde Control Valves.
Kitamura, EIM On-Off Valves.
Auma, Limitorque and Rotork – Motor Operated Valves.
Troubleshooting and maintenance of Continuous Analyzing System for chemical plants and Power plant for PH, Conductivity and O2 etc.
Closed Circuit Television System (Yokogawa Field Eye) for plant safety monitoring.
Preventive Maintenance for all Field & Control Room Instruments.
Preparing and Editing of procedures related to Preventive Maintenance for Instruments.
Specially assigned for Instrument related failure Coding and Hierarchy preparation for Computerized Maintenance Management System (MAXIMO) developed in OracleCompliance with organizational safety regulations with regard to work permit system & high quality of work on repairs & maintenance of the emergency shutdown & control system.
Familiar with SAP management system
Handling shifts independently.
Completed of level 1(S1) & 2(S4) safety training course from Saudi Aramco shell refinery (SASREF).
Pacer – integrated engineering system course for maintenance jobs (CMMS) completed from Saudi Aramco Shell Refinery (SASREF).
Good experience in PLC & RELAY based Packaging and Palletizer lines of MOLLERS, Germany (FFS Machine Diamond with 1200 bags/hour, 1800 bags/hour ([model 7330] & spout based)) and stretch wrap machine of ROBOPAC.
Good knowledge in weighing systems of packaging lines-DATAPOND85, LIBRATRONICS20 & GRIEF VELOX (Velotronic HS iv).
Troubleshooting and maintenance of printers in packaging- DOMINO, WILLET 700&800 SERIES, WILLET 460.
Experience in calibration & maintenance of MESUTRONIC Metal detector, GARVENS Checkweigher, ROPEX Temperature controller.