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Resume #64216

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Job Objective
Seeking senior managerial assignments in Operations & Maintenance with a high growth oriented organisation preferably in Petroleum Refining, Fertilizer, Petrochemical and Chemical Industry.

Professional Synopsis q A competent professional with over 20 years of rich cross cultural experience in the areas of Operations & Maintenance, Process Enhancement & Man Management.
q Presently working with IPEDEX in Yemen onshore 28/28 cycle as Senior Mechanical Technician.
q Proficiency in designing maintenance (preventive, predictive & systematic) strategies, procedures and methods; monitoring and controlling maintenance costs.
q Proficient in rotating, reciprocating and static equipment's maintenance and overhauling on Oil & Gas Industry.
q Expertise in managing the overhaul and repair of plant equipments in respective areas including regular monitoring, disassembly, repair and reassemble of equipments as well as implementation of modification. (Knowledge of Gas turbine)
q Adept in managing static equipments like Valves, Glass, Levels, Heat Exchangers and allied items.
q Deft in handling equipments like Reciprocating Single Multi-Stage Compressors, 8 Cylinder (Four Stroke) Diesel Engine Generator.
q Unique background of trouble shooting of the equipments and accomplishing turnaround activities of Petroleum Refining/ Fertilizer/ Petrochemical and Chemical industry.
q An effective communicator and team leader with skills in troubleshooting, team building capability and proven abilities in planning and managing resources.

Education q 3 Years Diploma in Mechanical, NCTVT (MMCP) Union Carbide Petro Chemical Bombay from National Council of Training Vocational Trade in 1983.

Organizational Experience (Overseas)

Mar'06; – Aug'06; IPEDEX for TOTAL in Yemen onshore 28/28 cycle Senior Mechanical Technician
Apr'05; – Feb'06; IMECO for ADMA-OPCO (offshore Barge) Mechanical Supervisor
Wellhead Project (90/30 cycle)
Apr'99; – Mar'05; ADCO (Asab) IMECO, ABB Ruwais Refinery Mechanical Foreman
90/30 cycle
Oct'98; – Feb'99; ADGAS (Das Island) Sea Star Engineering, Mechanical Technician
Abu Dhabi
Apr'98; – May'98; AIOC Azerbaijan Mill Wright Foreman
Nov'97; - Jan'98; GASCO, Buhasa from Marbco, Abu Dhabi Mechanical Technician
Jul'96; – Sep'97; Star Energy Resources Ltd., Dubai Mechanical Technician
Jun'93; – Dec'94; Saudi Armco, Riyadh Refinery Main Machinist (Rotating
Equipment Mechanic)

Organizational Experience (India)
Sep'92; – Jun'93; Deepak Petrol Chemical & Fertilizers Ltd. Mechanical Technician (Senior)
May'84; – Aug'92; Metasulf – Heavy Chemicals Mechanical Technician
(A Division of Metazine India Ltd.)
Dec'83; - May '84; Savita Chemicals, Bombay Mechanical Fitter
Aug'80; – Aug'83; Union Carbide Ltd. (Petrochemical), Bombay Apprentice Mechanical

Key Result Areas

Operations & Maintenance
* Handling maintenance & execution of machines / rotating, reciprocating and static equipment's on the basis of zero breakdown concept.
* Reducing the cost of maintenance [Fixed & variable]; executing engineering changes in process, layout or machines as & when required.
* Planning and effecting predictive & preventive maintenance schedules for equipments; conducting periodic checks to ensure performance of various equipments.
* Preparing the Shift Report, Machine Status Report and manpower utilization during the shift and the pending jobs.
* Identifying areas of obstruction / defects and conducting service and repair to rectify the equipments through application of trouble shooting tools.
* Coordinating material / spare parts planning related activities encompassing identification of vendors, requirement specification & offer evaluation.

Man Management
* Directing, leading and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency.
* Working on succession planning of the workforce, shift management activities, appraising the member's performance & providing feedback.
* Resolving interpersonal issues & working towards a harmonious work environment.
* Allocating Technicians, Mechanics and Trainees to their jobs based on high priority jobs basis.

Key Assignments Handled:
IPEDEX for TOTAL: Experience in caterpillars specially adjusting the tappet adjustment for intake and exhaust valves and doing routine and preventive maintenance, having experience inExperience in commissioning, start-up and operations of new plants.

q q ADMA-OPCO: well head project for coil tubing and logging and testing companies. As Mechanical Supervisor going for tower visit and seeing the requirements for these company's.
q ADCO, ADNOC: Handling all kinds of Rotating & Static Equipment.
q ADGAS: Experience in workshop of ADGAS in all type of equipment & Heat Exchanger cleaning jobs. Pressure Safety Valves, Piping & tubing's Compressors, Cranes, Bolt Tensioning, Flange Repair, etc.
q AIOC – Mill Wright Foreman: For alignment of rotating equipments.
q Marbco Contracting Co: Worked in GASCO site. Handled preventive maintenances of Gas Turbines.
q Star Energy Resources Ltd., Dubai: Managed the maintenance of rotating equipments and static equipments. Reverse alignment of Screw Pump (Positive Displacement Pump).
q Saudi Arabian Oil Company – Riyadh Refinery (SAUDI ARAMCO): Handled the maintenance of overhauling of Centrifugal Pumps, Blowers, Turbine, Gearboxes, etc. Experience in Centrifugal Compressors, Reciprocating Equipment and other Rotary Equipments (gear, lobe etc.).
q Deepak Petrochemical & Fertilizers Ltd: Maintenance and overhauling of Rotary Equipment Pumps, Compressor, Gear Boxes, Stem Turbine (High Capacity) and Reciprocating Compressors in site and workshop. Experience in Diesel Engine, Static Equipments like Valves, Glass Levels and Heat Exchangers, etc.
q Metasulf (A division of Metazine (India) Ltd.): Routine and preventive maintenance of rotary equipments like – Centrifugal Pumps, Vacuum Driyers, Agitators and Rotary drum filters, Rotary Type Pumps (gear and lobe) Blowers, etc.
q Savita Chemicals, Bombay: Routine and preventive maintenance of equipments like Centrifugal Pumps, Blowers, Gear Box, Diesel Engine, etc.
q Union Carbide, Bombay (Petrochemical): Worked as apprentice Mechanic in various field like – Reciprocating Diesel Engine Generator of German make SKL4 Stroke 8 Cylinders, centrifugal pumps and various equipments related to company.

Maintenance Purview q Centrifugal Pumps (Volute type and Diffuser Type)

q Major assemblies like:
- Casing assembly consists of Wear Rings of Impeller and Casing.
- Bearing Housing Assembly
- Shaft Assembly
- Stuffing Box consisting of Mechanical Seal (Rotating and stationery parts).
- Checking run out of the shaft, stuffing box seal face and concentricity inside the stuffing box.

q Steam Turbine
- Checking the Rotary and checking the clearance between the rotary blades and diffuser stationery blades, clearance of bearing, carbon and labyrinth seals, float adjusting, etc.

q Union Hydrogen Multistage Compressor (Reciprocating) Unit Comprises of:
- Steam Turbine – 3936 KW, 5,500 rpm, 5 stage condensing, searing tilt-pad bearing.
- Reduction Gear – 3 stage double helical, 5500/1100/330 rpm.
- 3 state Reciprocating Compressor.

q Overhauling of Valves, Rider Rings, Alignment of Cylinder, Auxiliaries as Lube Oil Pumps. Worked as medium and low pressure hydrogen reciprocating compressors motor service.

q Recycle Gas Compressor (Dynamic)
- Unit comprises of (1) Compressor, Barrel Type Multistage Elliot make speed of 9520 – 106600 rpm. Shaft Seal, bearing – thrust king berry radial tilting pad.

q Overhauled turbine and compressor, as part of group of compressor specialist, worked as a specialist for performance monitoring and preventive maintenance to ensure equipment available so as to have good MTBF, Meantime Break Down Failures.

Training Program Attended q Extensive training program conducted b y KSB, Poona, India.
q Training in Scaffolding in ADCO.
Familiar with SAP plant maintenance
Other Details q Safety work permits approval by SAUDI ARAMCO.
q Passed PTW (Permit to Work) as a job performer & issuing authority for ADCO.
q Certified Gas Tester for ADCO.
q Certificate Emirates Safety Development Centre (NUTEC) for Sea survival/ Basic first aid/ Basic fire fighting/ Breathing apparatus & H2S.

Technical Skills q Emotional Intelligence: Applying Emotional Intelligence in the Workplace q ICDL Part 1,2,3,4,5,6,7
q MS Excel 2002 Expert Use q MS Excel 2002 Proficient User q MS Windows XP User fundamentals q MS PowerPoint 2002Expert User q MS Word 2002 Expert User q MS Word 2002 Proficient

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Brief Description

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