Resume - Seven years experience in quality control and quality assurance, welding inspec...

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Resume #67777

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(BSc. of Metallurgy and Material Engineering from faculty of Petroleum and Mining Engineering, Graduate 2001,
Mainly study courses were: Welding Metallurgy & Technology, Material Testing & Inspection & Heat Treatment & Corrosion Engineering & Failure analysis of alloy & Weldments & Material Science & Engineering &Mechanical Science & Engineering & Iron & steel Making &Casting Science.)
Experience Presentation:
Seven years experience in quality control and quality assurance, welding inspection, Nondestructive tests (RT, UT, PT& MT),destructive tests (tensile,bend,hardness, macroscopic, impact, corrosion,...), in the fields of (Pressure Vessels,Boilers,piping, steel structure, tanks & Pipelines) at gas & oil, Petrol-Chemicals Industrial and industrial engineering projects, familiar with international codes (ASME, NACE,API,AWS,ASIC,¡K) And international Specifications,
Job Main Purpose:
Manage the operation of the quality control (QC) on site by preparing and implementing Quality Controls plans and Procedures according to International standards and specific jobs Requirements.
Job Objectives
„À Supervise and manage all QA/QC functions in the workplace a team of QC Inspectors and Welding inspectors for Day to Day QA/QC functions.
„À Prepare WPSs &PQRs &WPQRs and Coordinate with testing agencies for PQRs required tests.
„À Conduct inspection of raw materials, bought out items and review of Material Test Certificates (MTC) and the specification requirements.
„À Interface and coordinate with clients for production and QC matters and coordinate with third party inspection agencies for all related inspection activities.
„À Prepare Inspection Test Plans (ITP) according to project requirements and client specifications.
„À Conduct job, painting and materials welding inspections for daily activities.
„À Plan and conduct Subcontractor inspection activities and reviews of Sub Contractor activities.
„À Input data related to weld inspection.
„À Coordinate Non Destructive Testing (NDT) activities and review of NDT reports including RT films Review.
„À Act as a focal and coordination point for ISO internal and external and ASME Audits.
„À Supervise staff for reporting, recording and inspection activities till completion and handed over the job to the client
Activities Related to the Job
Evaluating, Planning, Learning, Researching, Reviewing, Deciding, Integrating, Coding, Estimating
Safety and Quality Responsibilities
„À Maintain standards of safety and comply With Company's Health, Safety & Environment Management System requirements.
„À Take reasonable care of own health and safety and that of others in the workplace.
„À Follow and maintain Company standards of Quality in accordance with Company Quality System requirements
Certificates
„À ASME VIII (Design&Manufanturing and Inspection) training course (by HSB).
„À Pressure equipment diverts (PED) Training course (by SGS)
„À Level II (RT, MT, PT, UT) as per ASNT TC 1A& PED.
„À Visual inspection Level II (by ORASCOM)
Courses have been completed by Kharafinational Elearning Programs

„Ð ISO Fundamentals & QMS Fundamentals.
„Ð Leadership Course &Safety Precautions Course.
„Ð Quality Control Tools &Management Course.

PROFESSIONAL WOEK HISTORY:

CURRENT JOB PROFILE:
Currently working as " QA / QC Engineer" in M/s. Kharafi National, Kuwait, for various projects of 'Kuwait Oil Company (KOC),), Petrochemical Industries Company (PIC-Kuwait), Saudi Armco(joint operation),Saudi Kayan,Techimont, Axsia Howmar, S.K Engineering & Contracting Company-Korea, NATCO U.K, Fooster Wheeler.

Company: M/s Kharafi National (M/s. ABJ Engineering & Contracting Company) ¡V Kuwait
One of the major leading organization (Covers 90% business in Kuwait) in the field of Design,Constrction, Fabrication and supply of Pressure Vessels, Columns, Storage Tanks, High & Low Pressure piping and Evaporators, Construction and assembly of storage tanks, Onshore modules and structures.

Working as "QA / QC Engineer". From Sep.006 till Now.

Responsibilities:
„« Preparation of ITP's (Inspection Test Plans), WPS's, Qualification and Certification of welding procedure (PQR's) & welders, welding inspection and verification of welding consumables control.
„« Control of all site related QC activities and Control of Various stage inspection (e.g. dimensional checking, fit-up, welding etc.) and record / observations of the respective reports.
„« Interpretation of Radiographic films, witnessing Non-destructive testing such as Ultrasonic, magnetic particle & liquid penetrate examinations.
„« Witnessing hydrostatic test & pneumatic test.
„« Control of Inward Material Receiving Inspection and prepare of MRIR.
„« Monitoring of welding activities with respect to quality and compliance to approved procedures.
„« Control of Site quality control activities performed by Sub-Contractor's.
„« Controlling QC related Sub-Contractor's activities including NDE and Heat Treatment.
„« Preparation of Manufacturing Data Reports.
„« Identifying the cause for Non-Conformities and resolving the same.
„« Identifying problems related to Quality and to initiate, recommend and provide solutions.
„« Controlling QC related Sub-Contractor's activities including NDE and Heat Treatment.
„« Co-ordination with client, third party inspector & Authorized Inspector for inspection related activities & technical related issues.
„« Final check as per P&ID, Hand over all final dossiers to the owner.
List of Projects
1- Facility upgrade and relocation of U/G process piping for GCs 1,2,9,11,16,17,19,20,22&BS170(Group B).
Client: Kuwait oil company (KOC). @ KUWAIT
„X 20 Nos. of Desalters with gunnite lining Pressure vessels, of SA 516Gr 70N of size 30 thickness x 3050 ID x 11800 overall Length ( in mm ), 8 Nos. of Separators 28thk x 4500 ID x 16700 Overall Length ( in mm ).Along with all piping around the area of the vessels.
2-Tasnee Ethylene plant and Saudi Kayan (fabrication and erection).
Client: NATCO GROUP +LINDE @SAUDI AREBIA
„X TWO DOX Ethylene Plant, Each one 3 Skids,5 Vertical Vessels (12 meter X 5 meter), 4 Horizontals Vessels(10 meter X 6meter ), SS tank, 150 lines of high pressure piping of P1 and P8 materials for sizes(2'' to 24''),and all valves and instruments,15 pumps on separate skid.
3-Petrochemical industrials units (fabrication and erection)
Client: PIC (Kuwait), GL. @KUWAIT
„X 2 Zero Ammonia plants Upgrade ¡K., SS tanks (15 meter X 7 meter) and 3 vessels(stainless steel and carbon steel) and Pressure piping including all related activities.
4- Olefin II Project
Client: Kuwait olefins company (k.s.c.c) +FOSTER WHEELER+G.L
„X 5 SS tanks and Repair vessel

ACHIEVMENTS

ƒæ Participated in revise of QCM, ISO Audits, ASME Audits by (HSB, BV) and Internal Audits.

Company: khalda Petroleum company,(apache).
Deputed in Egypt and worked as "One of the biggest companies in Egypt for OIL and GAS production which is sharing with APACHE American company
.
PROJECT DISCRIPTION
ƒæ Three plants (containing ten heaters, six separators, three methanol tanks, three slag catchers, fuel gas conditioning unit, air cooler production,separators,test separators,....),
ƒæ Two pipelines 18"P/L ( about 60 km.19.01mm), & one 24"P/L( about 40 km.30.1mm) twelve 8"P/L sch80 Duplex St.St flow lines different lengths), and,
ƒæ Two water tanks (3000 BBL).
Worked: as the " Representative QA/QC Engineer", From Dec.004 to Aug.006
The main responsibilities are as follows,

„« Review technical specification and code requirement for project and be ensuring that the job meets the Requirements of the Specification and Applicable Code.
„« Review quality plane and the procedures during the construction.
„« Identify and prepare Welding Procedure Specification (WPS) & PQR for jobs as per project specifications Of All Phases (Welding, Repair) according to API 1104, ASME IX, ASME b31.3&JPKENNY Specs...
„« Witness of Procedure Qualification &Mechanical Tests.
„« Qualify Welders (WQT) with different welding processes (SMAW.GTAW, GMAW) according to applied code.
„« Conduct fit up and dimension inspections as per Inspection. And all witness points as Test Plan (ITP).
„« Working in all phases of piping, pipelines.
„« Keep the quality parameters of (WPS) applicable.
„« Review and follow up the cutting list and work shop drawing
„« Follow up the cutting, fit up, taking and welding duties
„« Review radiography films, DPT, Manual and Automatic Ut and MT according applied code and specification.
„« prepare for test package and supervise hydro test, pneumatic, flushing and reinstatement of piping
„« review hand over document of packages
Company: M/s Babcock Wilcox Company &International company for boiler and steel (IBSF)
Deputed in Egypt worked as "Main contractor for Fabrication and Construction of HRSG (heat recovery system generation (electricity production boilers) which Manufactured from high resistance temperature and corrosion materials, P11, P22, P91(P5A &P5B)" through M/s NeM (Netherland electricity company) and M/s Alstom Power and water and fire tube boilers, Heat exchangers, Evaporators,Condensers,pressure vessels,pressre piping
Company scope is main contractors for all projects in hand (Design, material, fabrication, erection, startup, maitainance)

Worked as the "QA / QC Engineer", and '' Plant Inspection Engineer'' From Dec. 2002 to Nov.2004
The main responsibilities are as follows,

„« Studying & Interpreting Customer Specification & Requirements and Applicable Code Requirements.
„« Supervise the staff for quality improvments, Reporting, Recording, and Inspection.
„« Preparing of technical work instruction for the projects.
„« Preparing of quality plan and job procedures.
„« Preparation and Qualification of PQRs, WPSs and WPQs.
„« Preparing NDT plan, Weld Map, Weld History Sheet.
„« Preparing Heat Treatment Sheets including Thermocouples location and Treatment circulations and Review Charts.
„« Ensuring that the jobs meet the code and client Requirements.
„« Distribute the rolls to inspectors and follow their work to ensuring completion of the job in proper way.
„« Witness all NDT Examination and Destructive Testing,
„« Final review of overall plant as per P&ID Drawing and making of As Built Drawing.
„« Witness Hydro test and Ensuring that All Requirements Have been met before Hydro test.
„« Maintain Records & Preparing Final Dossier and Handover it to the client.
„« Getting final clearance & TPI Release Note.
„« Co-ordination with Design/ Execution / NDT / Welding Department & Customer.

LIST OF PROJECTS
1- Cairo North Power Station (HRSG)
Client: PEGESCO @ EGYPT
* Power station plant of height 50 meters manufactured from P91 and P22 and P11 materials, 3 stages of HRSG each one is 750 Mwatt Consist of 206 Harps (each harp has 70 vents pips), 500 lines of high pressure power piping,, Heavy structural steels (30 m long X 45 mm thickness X I m Depth),, Gas turbine,, 3 stacks (45 meter height),, 2 Drums (12 m length X 30 mm thickness).

2-Water tube boilers and Fire tube Boilers
Client: Various Oil Refinery and Power Companies @Egypt
„X Many of water tube boilers which are designed for capacity up to 80 T/hr,steam pressure 180 Bars and stem temperature 538 C
„X Many of Fire tube boilers which is supplied with Capacities up to 25 t/hr with working pressures of up to 20 bars for hot, saturated and super saturated hot water and it is supplies as complete boiler plant including heat exchangers,De-aerators,Softeners,Condensate system and Economizers.

Company: M/s ORASCOM CONSTRUCTION AND IDUSTERIALS( OCI)
Deputed in Egypt worked as "Main contractor for construction and fabrication of Cement factories, power plants, Ammonia and Fertilizers factories in Egypt and over all middle east,

Worked as the "QA / QC Engineer", From Sep.2001 to Nov.2002..
The main responsibilities are as follows,

„« Monitoring all inspection requirements as per job quality plan.
„« Inspection of incoming materials and equipments.
„« Handling all NDT process as per project specifications and Review of Radiography films.
„« Preparing Heat Treatment Sheets including Thermocouples location and Treatment circulations and Review Charts.
„« Ensuring that the jobs meet the code and client Requirements.
„« Distribute the rolls to inspectors and follow their work to ensuring completion of the job in proper way.
„« Witness all NDT Examination and Destructive Testing,
„« Final review of overall plant as per P&ID Drawing and making of As Built Drawing.
„« Witness Hydro test and Ensuring that All Requirements have been met before Hydro test.
„« Maintain Records & Preparing Final Dossier and Handover it to the client.
„« Getting final clearance & TPI Release Note.

LIST OR PROJECTS
1-Egypt Cement Company

Client: IHI (JAPAN) @ EGYPT
* Egypt cement company lines 1, 2, 3 and 4 including building of those 4 new units (heavy steel structure for the preheaters, and pressure equipments and piping and Ducts.

2-Alexanderia, Helwan, and Suez fertilizers factories.

Client: KRUPP UHDE @Egypt
„X Building of 3 fertilizers factories from Different materials Including pressure vessels and cyclones and piping and heavy structure steels
2-Nubaria power station.(HRSG)

Client: Mitsubishi Heavy Industries & G+H @Egypt
Construction of plant Steel Structure, Stack, Power Boiler Casing HRSG System, Ducts, Blow down Tanks & IP/ LP Drums

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