Resume - Experiance in Detailed engineering, System Engineeering (PLC ,SCADA,DCS) FEED st...

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Resume #73976

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Objectives:
Looking forward a career in Instrument and control Environment as Instrument & Control Engineer in process/switching Industry field, I am exploring new opportunities in Engineering position, tackling new professional challenges, which would exploit my potentials to the maximum.
The details of my skills and experience elaborate below.

Educational Qualification:
Bachelor of Engineering Electronics and communication
Bangalore University - Year of Passed: 1997. (With first class)

Career Profile:
* Lead Control system Engineer (Engineering & start-up Division) - Yokogawa Saudi Arabia [2005 to till date]
* Control system Engineer (EPC Contractor) - ARIS CSMS Saudi Arabia [2003 to 2004]
* Project Engineer - (UANMS Division) - ABB India [1997 to 2002]

Experience Summary
11 + Year experience in System engineering, Startup & Commissioning, and service support for DCS, SCADA, PLC and ESD. [Handled/ 24 - million dollar projects and start up supervise for many project]

* Engineering Skills:
Control system engineering
Instrument Control system Design
Major Handling:
(1).Boiler controls (2).Flare controls (3). RO plants, (4).Molecular sieve Dryer Sequence control (5).Compressor controls, (6).Anti surge control, (7).Turbine control, (8).furnace control, (9).Auxiliary system control (10).Switch gear protection and Pump control,
(11). Diesel engine control, (12).Substation control
Detailed engineering for plant Instrumentation and procurement
FEED study
Revamp Engineering
Project Documentations
Conversant with Standards (IEC, ANSI, ARAMCO, SABIC)

ƒæ Startup & commissioning skills
Loop checking, [FF device Calibration, Pre commissioning & commissioning]
Plant performance Test run
Hot cutover
Revamp Support
Online Up gradation
I/O expansion
ƒæ Instrument & devices
Instrumentation & FF devices engineering support
Hands on Experience with foundation field bus devices and instruments calibration & commissioning.
ƒæ IT skills
OS: Windows NT, Windows 98, Windows 2000, Windows XP and Windows 2003 Server
Application: Micro soft office
Database: Access
Drawing tool: AutoCAD Micro station-6 and Visio
Microsoft Project
System Programming Language: C, C++ and VB
ƒæ Process Control System Skills:
DCS
Hands on experience with Yokogawa Centum CS3000 Vnet-IP Version 3.8
Hands on experience with Yokogawa Centum CS - UNIX based System

ESD
Familiarization with Yokogawa PRosafe PLC
Familiarization with Yokogawa PRosafe RS PLC

PLC
Familiarization with GE FANUC 90-70
Familiarization with AB 5/03,500 (Software: RS logix)

Vibration Monitoring System
Familiarization with Bentley Nevada-3500 Series

HMI
Familiarization with Wonder ware: Package Intouch 7.0

SCADA
Hands on experience with Micro SCADA
Hands on experience with RTU 232 & 560 (Software: RTU til. & RTU 560)

Asset Management
Hands on experience with EXA PLOG (Alarm and Event Package - Yokogawa/ shell package)
Hands on experience with PRM (Plant Resource Management) Of Yokogawa

APC
Familiarization with Yokogawa SMOC

ƒæ Network & data transfer and subsystem communication
Subsystem Engineering
Establish communication with Subsystem,
Networking & Data Transfer [RS232 / 485 /422]
Protocol Hands on experience with MODBUS, HART, IEC101, RP70, RP71 protocol and OPC Familiar with Device net and profibus
Networking System:
Ethernet, UTP & Serial Network using Network switches, network hubs, Fiber optic repeaters, Terminal Servers (Ethernet to Serial converter), Communication devices such as Telemetry conversion unit ADAM4520, Line drivers.

Presently working with YOKOGAWA as Team leader - systems Engineering, start-up & commissioning department [Start date January - 2005]

Handling and Responsibilities:

* Prepare and update the Startup Manual
* Develop and implement various work procedures, method statements, guidelines, checklist for the Startup and commissioning activities.
* Co-ordinate and monitor the project handover from the Engineering Team and ensure that proper quality is maintained (SKOM and IKOM)
* Provide support to sales / Engineering Department for site survey and clarification of startup related issues.

* Ensure startup technical requirements are met during the proposal stage
* Induction training for the New Startup Engineers to become efficient Startup engineer and good team player
* Plan for continued training and development for the startup engineers
* Prepare the startup engineers for startup assignments and ensuring that they fully understand the scope of work and ensure that they have the necessary information and tools to start the work.
* Focal Point for startup Engineers competency matrix
* Regular technical evaluation and monitoring of the skills of the Startup engineers
* Providing regular technical updates to the startup engineers
* Share the problems, information and experiences that received from other sites with the team members and update the Database
* Regular visits to the Startup sites to co-ordinate with customer and site startup engineer to ensure good quality of work and resolve outstanding technical issues
* Support the site for Site changes and modification with reference to the impact on the project specs
* Ensure the quality of startup work and startup engineers capabilities.
* Ensure that the correct work procedures and practices being followed by engineers
* Collect weekly reports from all the startup engineers and prepare consolidates weekly, monthly, quarterly reports
* Focal point for warranty related issues for co-coordinating with Service department
* Focal point for technical support and for escalating the problems to Regional Response center
* Organize the improvement in Startup service through the creation of local support and leadership for continuous improvement teams within the organization

Summary of - job skills & Experience:

Being member of Front - engineering Team, Engineering and service support for Yokogawa products i.e. control system & instruments in cross over kingdom of Saudi Arabia.

Conducting Site survey, FEED Study, System engineering, project engineering, startup & commissioning, after service support, Review logic and modification, conducting FAT field support SAT & documentation. Sub-system Engineering and commissioning knowledge of various systems like, TRICONEX, ABB, BENTLY, LYNDE, SIEMENS and PI SYSTEM.

Handling of Yokogawa Centum CS (UNIX SYSTEM) / Centum CS 3000- R3 VNET IP DCS system, PROSAFE & PROSAFE-RS Exaopc, Exaplog (Alarm management system) and ExaRqe (For Multivariable Controller), PRM (Process Resource Management) and set up of OTS and MTS

Field Instruments including Foundation Field Bus (Pressure, Temp, Flow & Level transmitters and instruments, single & multi loop controllers, data acquisition station (DAQ), recorders) - Selection of instruments, commissioning, startup, calibration, maintenance, troubleshooting and technical support.

Hands on experience on FAT and SAT activities related to DCS and involved in many application s/w engineering based on vendor request
Briefing of project Handled:

1. HAWIYAH LNG PLANT EXPANSION PROJECT - K.S.A
System Supplied: CENTUM CS3000 VENT -IP & PROSAFE-RS ESD SYSTEM

In charge of System Start up & commissioning, site modification, Hardware installation, supervising of Networking and system Setup, Performing IFAT, SAT and system Startup, and Handling & coordination of subsystem vendor, Punch list clearing & Remote/site visit support for technical issues.

2. SABTANK SADAF STYRENE COMPRESSOR REVAMP - K.S.A
System Supplied: CENTUM CS

In charge of System engineering, Subsystem engineering start up commissioning, site modification, Hardware installation, supervising of Networking and system Setup, Performing IFAT, SAT and system Startup,
Preparation and submittal of Project documents [FAT, SAT FDS and method of statement]

3. KFIP RC-2 Berth35, Berth34 - K.S.A
System Supplied: CENTUM CS3000 VNET IP

In charge of System Start up & commissioning, site modification, Hardware installation, supervising of Networking and system Setup, Performing IFAT, SAT and system Startup, and Handling & coordination of subsystem vendor, Punch list clearing & Remote/site visit support for technical issues.
Project highlights communication Establishment with 12 Subsystem

4. JANA HASSAD PROJECT - K.S.A
System Supplied: CENTUM CS3000 VNET IP

In charge of System Start up & commissioning, site modification, Hardware installation, supervising of Networking and system Setup, Performing IFAT, SAT and system Startup, and Handling & coordination of subsystem vendor, Punch list clearing & Remote/site visit support for technical issues.

Installation and setting up of CS3000 vnetIP, Prosafe RS ESD system, PRM system and 8 SUB SYSTEM communication

5. JCP SABTANK PRODUCT TRANSFER - K.S.A
System Supplied: CENTUM CS
In charge of System Start up & commissioning, site modification, Hardware installation, supervising of Networking and system Setup, Performing IFAT, SAT and system Startup, and Handling & coordination of subsystem vendor, Punch list clearing & Remote/site visit support for technical issues.
Logic creation and modification, document update and Subsystem Communication Establishment and Loopchecking

6. ARAMCO juaymah Gas Plant Expansion Project
System Supplied: CENTUM CS3000 VNET IP CS300
In charge of System Start up & commissioning, site modification, Hardware installation, supervising of Networking and system Setup, Performing IFAT, SAT and system Startup, and Handling & coordination of subsystem vendor, Punch list clearing & Remote/site visit support for technical issues.
Project Highlights: six Subsystem communication, Time synch with timeserver and MTS, OTS commissioning

7. Riyadh refinery tank farm upgrdation
System Supplied: CENTUM CS3000 with FF devices & CS

My Role in the above-mentioned project in SAT, Loop checking, FF engineering, Functional test and Modification of application software for the project. Support for erection and commissioning at site and Tie in with Existing Yokogawa system
Implemented multiple project connection between 2 domain i.e.., Yokogawa CS3000 [windows based] with Centum CS [UNIX based]

8. SWCC - JUBAIL. SAT, hot cutover, start up and commissioning (desalts & power Blending station-1, 2, 3)
System Supplied: CENTUM CS3000

Lead in site survey and engineering/commissioning of the above said project and the highlights of the project are as follows.
Successfully commissioned the refine plant, which included a HOT CUT OVER from Foxboro I.A system and local controllers to Yokogawa DCS without any down time
Because of the operational philosophy, system re-engineered at site to match the complex operating procedure of SWCC

9. LAB & N PARAFFIN - SAT, Plant start up and commissioning for GFPC Saudi Arabia
System Supplied: CENTUM CS3000

My Role in this project is included in SAT; Loop checking, FF engineering, Functional test and Modification of application software for the project. Support for erection and commissioning at site.

10. Up gradation of Tank gauging system SAAB Rosemount at SAB TANK
System Supplied: CENTUM CS

Demolition of existing SUBSYSTEM [SAAB ROSEMOUNT] and Engineering & Integration of new SUBSYSTEMS engineering TO YOKOGAWA DCS and all the signals were transfer to DCS without any down time.

11. Merging JUPC tank farm to SABTANK in to existing systems
System Supplied: CENTUM CS

My Role in this project is included in SAT; Loop checking, Functional test, preparation of logic and Modification of application software for the project. Support for erection and commissioning at site.

12. SABTANK PETROKEMYA Revamp project:
System Supplied: CENTUM CS3000 & CS

My job Involved in site survey and site engineering/commissioning of the above said project and the highlights of the project are as follows.
Successfully commissioned the refinery, which is a HOT CUT OVER from Honeywell TDC2000 and local controllers to Yokogawa DCS with in 16 working days.
Because of the operational philosophy, the system re-engineered at site to match the complex operating procedure of SABIC.
Prepared the hot cut over procedure for complex loops to transfer from Foxboro IA system to Yokogawa CS3000 R3 SYSTEM
Implemented multiple project connection between 2 domain i.e.., Yokogawa CS3000 [windows based] with Centum CS [UNIX based]

13. ABQAIQ GOSP6 ARAMCO WATER Injection plant (Taylor to Yokogawa) System Supplied: CENTUM CS

My Role in this project is included in SAT; Loop checking, Functional test, preparation of logic and Modification of application software for the project.

14. DCS Engineering & commissioning of PMA transferring at Arrazi

My Role in this project is included in Design, logic preparation and testing and
Commissioning

15. Merging New Birth-36 in to existing system
System Supplied: CENTUM CS

My Role in this project is included in SAT; Loop checking, Functional test, preparation of logic and Modification of application software for the project. Support for erection and commissioning at site.

Associated with ARIS-CSMS [EPC CONTRACTOR] as instrument & Control system engineer
(3 March 2003 to 18 December 2004). 2 year - Saudi Arabia

Project handled:

16. Jeddah refinery (ARAMCO) control system up gradation project CDU#3, 4 and VAC 5 Unit CS 3000 with Foundation Field bus

Role handled as design engineer, start up and commissioning Team leader

17. Crude Unit de bottleneck project at ARAMCO refinery yanbu (Honeywell TDC-3000)

Role handled as Design engineer, DCS engineer [Honeywell] and commissioning Team leader

18. FEED study for control system up gradation at LUBREF in Jeddah.

Role handled as Instrument Engineer, Survey Team leader, SIL study coordinator,

Nature of job handled

Detail Engineering [Plant instrumentation, PCS and F&G system]
FEED study & Site survey
Drawing preparation (ISD, PID, IPL, SLD, SD, Interconnection & hook up Dwg)
QA/QC,
Preparation of documents
* Method of statement
* FDS
* Scope of work
* Hot cutover procedures
* MODBUS system engineering & procedures
DCS support for engineering and Designing System Architecture and selection of DCS / PLC/ NCS Software packages
Conducting/participating Kick Off meeting (KOM) and Software definition meeting (SDM) with client/consultant
Applying standards to the project IEEE, IEC, BS, ARAMCO etc,
Scheduling of calibration, loop checking & logic simulation activities and setting targets
Commissioning & Hot-cutover,
Modification of field instruments,
Instrument Database handling,(MS ACCESS)
Calibration of FF instruments using YOKOGAWA PRM software.
Support for SIL / Hazop study.
Supervising and scheduling subcontractor activities and preparing reports
Preparation of Bill of Material and working on budget & cost control for the job
Panel Engineering like GA, IA & power distribution, wiring details for DCS / PLC system.
Selection of field instruments (if any/project specific)
Documentation generation & Approval cycle on design & engineering based CKOM & or SDM, including Functional design specifications (FDS) for DCS / PLC- MMI / NCS.
Designing of MMI applications & defining the tags & scripting the application for Interface, control loops, sequencing and interlocks as per customer requirements
Implementation of control strategies and logic designing on DCS / PLC / NCS
Buyouts & in-house Procurement, Inspection & dispatch clearance.
Interdepartmental co-ordination for staging the system & pre customer testing the system
System testing i.e. Factory Acceptance Test (FAT), dispatch, billing & follow-up for payments

Brief explanation of activities:

Responsible for preparing, reviewing and coordinating on engineering design associated with instrumentation and control systems for oil and gas production facilities for offshore and onshore installation; prepare the project specifications, purchase specifications, requisition for quotations and data sheets of various instruments and control system including sizing, selecting and specifying instrumentation for control of equipments/process.
Responsible for leading the revamping work, which includes replacement of all Foxboro, pneumatic transmitters and I/P converters, pneumatic actuators with Yokogawa FF instrument devices and FF positioners testing, commissioning and hot cutover.
Reviewed and modified the control strategies of multi-vendor devices interface, configuration and testing to provide the project with the solutions consistent with the main control system
Participated in HAZOP review and assist in development of process plant start up / procedures, expediting outstanding technical queries, proposals and project documents as required for the project preparation and implementation

Associated with M/s ABB Ltd. (Seconded by Krish global Engineers & consultants, Bangalore - India) as Project Engineer in UANMS division
(16 July 1997 to 28 February 2003. - 3 years)

Project handled:

19. Delhi Metro Rail Corporation Switchyard (220/33,220/25 KV) (SCADA controlling and monitoring) INDIA (Site engineering, SAT, startup and commissioning)

20. Commissioning of BSES Kerala Power Plant Kochi (SCADA Controlling and Monitoring). INDIA. (Site engineering, SAT, startup and commissioning)

21. Commissioning of SCADA and associated system of Punjab state electricity Board (11/33/66KW Generating and Transmission system) patiala-INDIA

22. Execution and Commissioning of Rajasthan Atomic Power plant (Site engineering, SAT, startup and commissioning SCADA and associated Network systems and Electrical & instrumentation equipments) - Rajasthan INDIA

23. INDIAN RAYON INDUSTRIES LTD: Execution and Commissioning of power plant 16.5 MW Power station and distribution system. Assistance provided during boiler startup and for commission activity

24. NAGPUR ALLOY CASTING LTD: Execution and Commissioning of power plant 66.5 MW Power station and distribution station and remote stations

Nature job handled

Detail Engineering, [SCADA & Protection RTU] Site survey
SCADA Engineering FAT, SAT
Preparation of Drawings SLD, SD, ILD, I/O List and Cable schedule
Control Application designing and Implementation,
Conduct FAT & SAT,
Erection of DCS, ESD, PCS and F&G Marshalling and system cabinets
Project coordination and Material Co ordination,
Calibration, loop checking. Testing and Commissioning, Field Supervision
Provide training for customers.
QA/QC controlling,
Preparation of documents [Method of statement, scope of work]
MODBUS and IEC101, RP71 protocol Subsystem engineering & procedures preparation

Professional experience details of control system Equipments.

Installation of software, Creating Database
Creating and editing of graphics displays with animation & BUS BAR coloring.
Creating Real-time and Historical trending
Creating Alarms and Events
Writing logic through Scripts
Debugging application
Net working of RTU, and data transfer,
DDE communication, networking and sub system communication.
Shutdown maintenance of Hardware's
Application designing and integration
Logic preparation, Review, testing, modification preparing reports

Training courses:

Participated PLC, SCADA, DCS, RTU training courses in ABB, Yokogawa and prolific system technology Bombay.

Membership:
ISA & IEEE

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