Resume - Pipe fabrication, pipe fittings, layout, maintanence and servicing, assembling

Misco Jobs

Resume #74589

CONTACT INFORMATION:
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CAREER QUESITUM

With an aim of showing myself distinguished from others, want to put all my sincerity, dedication and hard work in a team and play my part in helping my organization to meet its glorious objectives.

PROFESSIONAL EXPERIENCE

1. EVEREADY INDUSTRIES INDIA LIMITED, Chennai - 19.
(Unit - National Carbon Plant)
From: 25.08.1997 to Till Date

2. RANE (MADRAS) LIMITED, Velachery, Chennai - 42.
From: 07.08.1996 to 06.08.1997

3. MADRAS RUBBER FACTOR LIMITED, Chennai - 19.
From: 19.12.1994 to 02.01.1996.

SKILLS

Maintenance and servicing of pipe lines, valves, pumps, gear boxes, trouble shooting and fork lift operation.

SCOPE

Manufacturing, Production and Maintenance.

1. EVEREADY INDUSTRIES INDIA LIMITED, Chennai - 19.
(Unit - National Carbon Plant) From: 25.08.1997 to Till Date

Nature of Business: Chemical Processing and Zinc Chloride Battery Manufacturing.
Position Held: Pipe Fitter
Experience: 11 years

JOB RESPONSIBILITIES

Maintenance and services in the chemical processing and zinc chloride battery manufacturing plant:

* A suitable length of an arrangement of pipe work is prescribed as per the material availability.
* Stop, 45º Elbow, Cock, Union, Eccentric Reducer, Globe Valve, Lock nut, Flange Bushing, Coupling, Cross, Gate Valve, Reducer, Lateral, Check Valve, Close Nipple, 90º Elbow, Tee, plug, Cap and etc.
* Replacement and servicing at valves of all kind especially Diapram Valve (used only in chemical plant).
* Servicing of level indicators.
* Strainer and filters cleaning.
* Gland packing and servicing.
* Replacement of gaskets on pipeline flanges.
* Maintenance of stem lines and exchanger, compressor cooling towers.
* Maintenance of pumps.
* Maintenance of E.T.P.
* Pipeline modification work for newly and erected machines.
* Arresting pipeline leakages in pipe joints in air, hydraulic oil and pressurized water line as per requirements.
* Mechanical maintenance of Nippon Automatic fine machinery (N.A.F.M) under manufacturing concept.
* 100% making and maintaining of sub-assemblies.
* Trouble shooting on elevators, conveyors, various types of pumps, reduction gear boxes, O.L. clutches, air valves filter, lubricator, Regulator (F.L.R.) units, solenoid valves.
* Trouble shooting on compressor, cooling tower and air and water lines.
* Taking care of preventive, periodical, breakdown planned and condition based maintenance.
* Ensure a safety first approach to every job and in every situation.
* Controlling the periodic expensed and cost control through suggestions and quality circle meetings.
* Elimination of respective break down through why-why analysis and pro-active maintenance.
* Maintaining and monitoring the check sheet, forms quality charts for the requirement of ISO-9002 and TPM and TQM.
* Preparing of monthly report of maintenance group interims as per the TPM. For improvement and to avoid reoccurrence of break down.
* Give some suggestions to supervisors for development of vendors and material follow up with vendor from purchase requisition to execution as per drawing.
* Start the work as per work instruction for major overhauling jobs.
* Participated in various ADHOC teams, suggestion schemes to enhance the production efficiency and reduce the break down hours.
 Erection Work
* Machine shifting work to the selected place and direction
* Level and alignment to be corrected with sprit level indicator by adjusting of base bolt and wedges.
* Ensure it machine is working alright with out vibration.
* Each motor current should be checked, hydraulic power pack cooling system to be provided.
* Ensure the incoming power supply voltage Okey or no.
 Preventive Maintenance
* Carried out along with check list prepared by authorized person.
* Ensure the power supply to the motors used in the machine and cable condition is Okay or not otherwise the machine may fail due to low voltage of power supply.
* Arrest the Hydraulic oil leakage in the machine lubrication line and Hydraulic pipe line, Hydraulic power pack area.
* Ensure lubrication system is okay or not in the machine gear box, sliding area, lubricating devices.
* Replace damaged, work out or priority parts as per requirements.
* Clean the machine thoroughly.
Periodical Maintenance
* Predict to defect in advance by continuous monitoring of machineries especially in mechanical power transmission system such as V-Belts, Pulleys, Chains, Chain Sprockets, bearing, couplings shafts and complex gears.
* Plan to attend the defect
* Dismantle the system which is identified as defective
* Rectify the defect in the existing parts
* Replace the new parts wherever necessary.
* Assemble the machinery to its original condition.

Break Down Maintenance
* Analyse the factor that caused the break down (possibly in mechanical power transmission system, feeding system, cutting system)
* Plan to accomplish the task from start to finish
* Mobilize the required tools and tackles to attend the break down.
* Dismantle the machine to the required stage.
* Replace the new parts instead of broken parts.
* Frame awareness charts for operators to avoid similar break down.

HYDRAULIC AND PNEUMATIC SYSTEM
Hydraulic System: Preventive Maintenance work on Hydraulic Machines
* Servicing of direction control valves when there is a problem
* Hydraulic power pack oil reclamation work
* Pump servicing work of In-line piston pump
* Bend piston pump
* Radial Piston pumps (immerisble type)
* Vane pump
* Relief value servicing and flow control valve servicing
* Hydraulic cylinder servicing work
* Gland Packing, piston seal changing
* Pilot operated check valve serving
* Bonded seals and 'O' Ring manifold fixing in oil leak area.
* Suction strainer and tank clearing
* Hydraulic power pack manifold block
* Pre fill valve servicing

Pneumatic System
* Pneumatic clutch servicing
* Pneumatic cylinder servicing work in presses and other SPM machine (Special Purpose Machine)
* DC valve servicing work.
* Repairing of Air preparation unit, Air filter, Air Lubricator and Air regulator
* Pneumatic piping work
Gear Box Assembly
* Dismantling all kind of gear boxes and gears, bearing shaft which hold the bearing by using the pullers.
* Gear checking for cracks
* Checking the lubrication line in the gear box so that gear box life increases
* Assembling and fixing work in the machine after checking whether gear box Assembly is alright.
* Select and apply appropriate oils and greases lubrication of stroke mechanism and power transmission system-Daily jobs.
Special Training Undergone in our Company
* Manufacturing concept as per Japanese formula
* Personal effectiveness program
* First aid & safety class
* On job training (OJT) for production system
* Quality circle classes
* Man, machine, material (3 regulations)
* 5S
* ISO-9002 & ISI
* TPM and TQM
* World Class Maintenance (WCM)
* Basic Training Programme
Diagrams, Printed Instructions & reference used
* As per specification and drawings set to standards and followed at shop level.
* OEM Manual
* Workshop manual
* Manufacturers Technical manuals and drawings.
* Daily and weekly, monthly planners
* Test Certificate of materials & Inspection reports.

2. RANE (MADRAS) LIMITED, Velachery, Chennai - 42
From: 07.08.1996 to 06.08.1997

Nature of Business: Stearing gear box
Position Held: Operator - Trainee
Experience: 1 year

JOB RESPONSIBILITIES

* On job training in drilling machines, horizontal-milling machines, inner boring machines (cutter - carbide tip) and fabrication works.
* Maintenance of compressor, cooling tower, air and water lines with pipe fittings.

3. MADRAS RUBBER FACTOR LIMITED, Chennai - 42.
From: 19.12.1994 to 02.01.1996

Nature of Business: Chemical and Tyre Manufacturing
Position Held: National Apprentice Certificate - Trainee
Experience: 1 year

JOB RESPONSIBILITIES

* On job training in drilling, tapping, Fork lift (Two motor, Yale) Operation, Fabrication work, Vents Cleaning and sand blasting etc.
* Maintenance of compressor, cooling water, vaccum pumps, air lines.
EDUCATIONAL ATTAINMENTS

Management Qualification

Exam Passed Institution Studied Year of Passing
Bachelor of Arts (History) University of Madras September 1997
Master of Arts (History) University of Madras September 2003

Technical Qualification

Trade Institution Studied Year of Passing Percentage
I.T.I. Fitter (N.T.C) Model Training Institute Attached to Central Training Institute, Chennai - 32. April - 1994 82%
I.T.I. Fitter (N.A.C) M.R.F. Limited May - 1996 72%

SOFTWARE SKILLS

MS-DOS, MS-Word, MS-Excel, Pagemaker, Word Perfect

EXTRA - CURRICULAR ACTIVITIES

* Member in Eveready Company Cricket Team.
* Received Best Batsman Award.
* Got Best Suggestion Awards at Eveready.
* Team Leader in Quality Circle at Eveready.

HOBBIES

Reading books and Newspaper, Net Browsing, Playing Cricket, Football, Volleyball.

PERSONAL PROFILE
Date of Birth: 28.05.1975
Sex & Marital Status: Male & Married
State: Tamil Nadu
Nationality: Indian
Languages Known: English and Tamil
Read, Write and to Speak
Driving Licence: Four and Two Wheeler

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