Resume - Process Engineer’ holding a capacity of Shift Incharge/Supervisor in Power Plant...

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Resume #82634

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12 YEARS OF EXPERIENCE IN PROCESS (OFFSITES & UTILITIES) INCLUDING STEAM & POWER GENERATION PLANT AT TATA CHEMICALS LIMITED, INDIA

Seeking assignments in Process Operations in chemical/petrochemical/oil & gas/fertilizer/pharmaceutical industry with an organisation of repute.

Presently working as 'Process Engineer' holding a capacity of Shift Incharge/Supervisor in Power Plant (Co-Generation), Offsite & Utilities operations at TATA CHEMICALS LIMITED (Urea Fertilizer Complex) Babrala (Budaun), Uttar Pradesh, INDIA

This working experience of 12 years involves erection, precommissioning/commissioning, testing, operation and troubleshooting of all Offsite & Utilities process operations from DCS as well as from Field at state of the art fertilizer complex awarded with prestigious JRDQV (Malcolm Walbridge), ISO 9001:2000, ISO: 14001, OHSAS: 18001, ISO: 270001 SA: 8000, British Safety Council's 'Sword of honour', BSC 5 star in EMS & many more National/International recognitions in business excellence, safety, energy & environment conservation practices.
Also well experienced in preparing SOPs, manuals, work instructions for various process operations and maintaining technical reports for facilitating decision making by the management. Experience also includes direction & follows up with construction or maintenance team to deliver the quality work on schedule, manpower management, planning of maintenance / ATR activities, accountability for proper & safe job execution, review of construction/modifications drawings & specifications.

Core Competencies

Cost Reduction
 Involved in refining the ideas and making it happen
 Implementing strict measures in operating procedures to optimize resource/capacity utilization. Member of 'COQ' & energy reduction cross-functional team of the organization.

Additional Experience
 Process facilitator for IT- enablement of the processes & APEX 'HSE' committee representative. Involved in process modifications & implementations of modifications.
 Hands on experience of SAP R/3 module in practical working for operations as well as services/maintenance processes.

Quality Control/Assurance
 Departmental accountability for documentation, implementation & up gradation of ISO9000: 2000, ISO: 14001, OHSAS: 18001& British Safety Council management systems, Tata Business Excellence Model (based on Malcolm Walbridge guidelines), 5S, & other improvement methodologies like DEMMI, FMEA,RCA, HAZOP etc. driven by company time to time & maintaining all related documents.
 Identifying areas of quality failures and taking steps to rectify the system wide preventive and corrective actions to avoid the reoccurrences.
 Practicing quality standards with key emphasis on improving quality and improvement opportunities.

Operations & Maintenance
 Planning and effecting preventive maintenance schedules of various network elements to increase network up time and equipment reliability.
 Identifying areas of obstruction/bottlenecks and taking steps to rectify the equipments through application of trouble shooting tools.
 Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M expenditures and to increase operational profit.

Sourcing / Procurement
 Handling sourcing through identification of cost effective vendors/suppliers for procurement with an aim of reducing cost while improving quality & reliability.
 Budgeting funds for procurement and sourcing of materials ensuring optimum utilization of materials & maximum cost savings.

Installation & Commissioning
 Installing, commissioning & troubleshooting problems arising in the total execution of job.
 Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
 Carrying out inspection tests for determining the effectiveness in view of performance.

Man Management
* Leading/motivating teams ensuring their career development and positive contribution to the company.
* Imparting training to various personnel's, thereby ensuring optimum performance.
* Determining the variable manpower requirements in rotary shifts/shift schedule preparation in accordance with the manpower rationalization and production norms.

Career Highlights Total Experience: 12 years

Process Engineer holding a capacity of Shift Incharge/Supervisor in Power Plant (Co-Generation), Offsite & Utilities operations at TATA CHEMICALS LIMITED (Urea Fertilizer Complex) Babrala (Budaun), Uttar Pradesh, INDIA since 1997.

The company profile: Tata Chemicals Limited (Fertilizer Division) is state of the art fertilizer complex awarded with prestigious JRDQV (Malcolm Walbridge), ISO 9001:2000, ISO: 14001, OHSAS: 18001, ISO: 270001 SA: 8000, British Safety Council's 'Sword of honour', BSC 5 star in EMS & many more National/International recognitions in business excellence, safety, energy & environment conservation practices. This fertilizer complex comprises a 3500 TPD Urea Plant, 2000 TPD Ammonia Plant and all Offsite & Utilities processes consisting Steam & Power generation facilities.
Experience involves erection, pre-commissioning/commissioning, testing, operation and troubleshooting of all Offsite & Utilities process operations from DCS & Field as follows:
* Gas Turbine Generators (2X25MW),Mark IV,Frame-5, speedtronic control and dual fired (Natural gas & Naphtha) supplied by M/s Thommasen, Netherlands
* Heat Recovery & Steam Generation Units (2X 100 TPH @ 115Kg/cm2 & 5500C) dual fired (Natural gas & Naphtha) supplied by M/s Larson & Tubro India Limited.
* High Pressure Service boiler(110 TPH @ 115Kg/cm2 & 5500C) dual fired (Natural gas & Naphtha) supplied by M/s Thermax Babcock & Wilcox
* Ammonia & Urea Cooling Towers (Recirn. Rate = 24000 & 12000 M³/hr.)
* Air Compression & Dehumidification Plant (20000 NM³/hr capacity) consisting centrifugal & reciprocating compressors; well equipped with activated alumina drying beds.
* Cryogenic Air separation Plant (Liquid nitrogen generation/storage & distribution on process demands along with operation of loading/unloading facilities)
* Ammonia Storage & Handling System (Handling & Storage of liquid ammonia; stored in two atmospheric ammonia storage tanks (2 X 5000 MT) well equipped with vapour reliquification units facilitated by screw compressors.
* Effluent treatment plant & Waste Oil Recovery Unit (zero effluent discharge)
* Naphtha Storage & Handling System (20000 KL storage of Naphtha along with loading/unloading & distribution network)
* Vapor Absorption Machines (Chillers): Operation & troubleshooting of vapor absorption machines (chillers) installed for air pre cooling in gas turbine intake air system to increase GTG efficiency.
* Water Demineralization Plant & Raw Water Distribution: 800 M3/Hr. of continuous polished water generation through integrated cation, anion, process condensate cation, activated carbon filters & mixed bed ion exchanger's four parallel streams. Operation/Handling of 10 nos. (300m3/Hr of each) of bore wells.

Special Projects Handled:

 Presently working as 'Project Engineer' in debottlenecking project at urea fertilizer complex since November, 2007. This capacity augmentation project includes fabrication,erection,pre-commisioning & commissioning of various major process industry equipments like vapor absorption machines, bulk flow coolers, heat exchangers, compressor & pumps, fired heaters, GRP made cooling towers, water demineralization units, conveyor gantries etc.
 Involved with civil department as a quality control supervisor in earth preparation works including 10 meter deep; 30000 nos. of stone column installation by vibroflotation method. This experience also includes supervision of various traditional & specialized civil construction activities like heavy duty rotary & static machines foundations, construction of water retaining structure for cooling towers, water proofing & injection grouting works, RCC core cutting, controlled dismantling, shotcreting, acid proof brick lining works etc.
 Worked as dedicated process engineer & project facilitator with M/s THYSSEN KRUPP UHDE managing major de-commissioning & re-commissioning activities for atmospheric ammonia storage tanks (2X5000 MT).
 Deputed as Project Engineer for complete rehabilitation of refractory works at 'Primary & Secondary Reformers' in ammonia plant & service boiler in CPSGP executed by M/s Plibrico BV, the Netherlands.
 Experienced in working with Fire & Safety (HSE) department as unit facilitator for one year in a corporate project named as "Manthan" which was introduced to analyze the existing safety standards of the company in comparison to OSHA safety standards. This project includes safety gap identification as well as preparation of various SOP's, work instructions, check lists, action plan & trekking to improve the overall safety standards across the organization based on OSHA guidelines.

Academia

* Passed M.Sc. in Organic Chemistry in 1999 from Agra University, Agra
* Pursuing BS in process engineering from BITS Pilani & 'PGDBM' from B School Chennai
* Qualified first aider by St. John's Ambulance, U.K

Personal Details
Date of birth: 10th January, 1978
Passport No.: G 5148301 (issued by Bareilly, INDIA passport office)
Nationality: Indian
Marital Status: Married
Language Known: English and Hindi
Willingness to: Anywhere worldwide relocate
Joining time: Minimum one month
Present Salary: INR 5.0 Lac per annum (CTC)
Expected Salary: Negotiable

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