Resume - Process/Operations Engineer, with four years of Refinery (FCC) experience.

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Resume #87659

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JOB OBJECTIVE: Middle level positions in Process Engineering, Technical Services/Operations.

PROFESSIONAL PROFILE

Technically accomplished & competent professional chemical engineer with 4 years of rich experience in Process Engineering, Commissioning, Operations, Stabilizing & HSE in refinery.
1. ESSAR OIL LTD- FCCU (May 2005 to May 2008)
* Joined as Graduate Engineering Trainee (Through Campus Interview) in May 2005 in Essar oil LTD's 10.5 MMTPA grass root refinery, Jamnagar, Gujarat, India.
* Promoted to positions of progressively higher responsibilities, based on sheer hard work, dedication and excellent performance.
* Has been the core member of the team which commissioned the FCC Unit.(S.S&W)
* Worked as Process/Commissioning /Panel Engineer.

2. HPCL-MITTAL ENERGY LTD- FCC & VGO HDT (June 2008- Till Date)
* HPCL-MITTAL Energy LTD is joint venture Company of HPCL & Mittal Energy LTD, involved in the setting up of 9 MMTPA refinery, Punjab, India.
* Working as Asst.Manager-Process for DCC & PRU (S.S&W) and VGO Hydrotreater (Axens).
* Responsibilities include review of Design packages, hydraulics checking, HAZOP, 3D model Review, technical analysis of vendor details for the equipments involved in the DCC unit.
* Preparation of strategies for startup and commissioning of the unit. Currently involved in DCS/OTS/APC development of the process units (DCC, VGO HDT, etc) along with Yokogawa.
CURRENT RESPONSIBILITIES
* As a Process Engineer, involved in process/project activities in co-ordination PMC/EPC/Vendors.
* Technical analysis of vendor documents before an order is placed for a particular equipment..
* Developing training modules (Operator Training Simulators) for operators for commissioning/operations.
* Carrying out hydraulic checking & calculations of the process equipments/lines.
* Relief load calculation and checking.

PROFESSIONAL EXPERIENCE/SKILLS
Process Engineering/ Technical Services

„« Experienced in Microsoft VISIO 2003 for preparing PFD & P&ID.
„« Knowledge of HYSYS 3.1, for process simulations.
„« Has co-ordinated PCS, Houston for the test run of RFCC unit, ESSAR OIL REFINERY.
„« Identification of hindrances in the process unit towards debottlenecking.
„« Calculation of HEAT BALANCE for FCCU & hence calculating the catalyst circulation rate, cat/oil ratio, coke on catalyst, etc.
„« Calculation of sulphur balance, Fuel Gas molecular weight, column tray hydraulics, etc.
„« Preparation of daily performance summaries to monitor plant by studying laboratory test reports, standard log sheets and other daily operating activity reports, and highlight abnormalities and suggest corrective actions to supervisor.
„« Close coordination with other engineering disciplines (mechanical, process control, rotating equipment and metallurgy etc.) for any process revamp and modifications.
„« To prepare pre-commissioning and post commissioning HAZOP study of process plants or any modification being carried out in running unit.
Commissioning Experience

„« Member of team that successfully commissioned Fluid Catalytic Cracking and Unsaturated Gas Unit, Essar Oil Refinery.
„« Started commissioning activities right from scratch; inclusive of study of process packages, BDEP review, Operating Manual review, process logic checking, Cause & Effect Charts, Logic Diagrams, DCS Configurations, ESD system functional specifications etc, for FCC/UGS unit.
„« Along with the vendor from MAN Turbo, Germany, has done the process logic checking, ESD, solo run, Surge test & start-up of Main Air Blower driven by condensing type turbine and Wet Gas Compressor, driven by back pressure turbine.
„« Preparation of fall back strategies for Compressors along with the vendor from CCC (Compressor Control Corporation of India) and has done the surge test.
„« Along with the licensor from ZEECO, UK, has involved in the finalization of logics for CO-Oxidiser & Waste Heat Boiler.
DCS PANEL Operation Experience

„« Has done start-up, shut down of FCC unit at the level of Panel Officer. (9 start-up & 8 shutdowns of FCC unit).
„« Has handled emergency situation as panel officer such as HP steam failure, WGC trip, MAB trip, etc.
„« Preparation of Start-up & Trip related Graphic pages for DCS in Microsoft Visio and involved in implementation of the same.
„« Has the ability to study the logic pages and comparing the same with Cause & effect drawings and control narrative.
„« Preparation of SOP, logic reports and conducting class room sessions for the operation staffs.
„« Has played an efficient role at the level of panel officer in the logic checking, dry-out and commissioning of all fired heaters (FEED HEATER, DIRECT FIRED AIR HEATER & CO_OXIDISER) & reactor regenerator in the FCC unit.
TRAININGS, ACADEMIC CREDENTIALS & PERSONAL DETAILS

TRAININGS & ACADEMIC CREDENTIALS
„« Has participated in DCC unit HAZOP and contributed towards the modifications required for safe and smooth operation of the unit.
„« Has got appreciation letter from head of the refinery for my performance, stating, "Performance Significantly Exceeds Expectations", continuously for two financial years namely 2006-07 & 2007-08.
„« Undergone 45 days training in "REFINING TECHNOLOGIES" at Indian Institute of Petroleum, Dehradun.

„« Undergone 2 month training in Hydro cracker unit at Mangalore Refinery & Petrochemicals Ltd, Mangalore.(MRPL)

„« ABB simulation & Panel operation training.

„« Participated in 3 day program on FCC SIM, simulation Package for FCC provided by KBC, USA.

„« Has participated in the 38th FCC Activity Committee meeting conducted by Centre For High Technology- India.

„« Participated in 2 day seminar conducted by AXENS in New Delhi.

„« Has undergone two day training program on THE SEVEN HABITS OF HIGHLY EFFECTIVE PEOPLE by FRANKLIN COVEY.

EDUCATION
„« B.Tech (Chemical Engineering), from St.Josephs College of Engineering, Anna University in 2005, Chennai, first class with Distinction (83.25%).
„« PG Diploma in Petrochemicals & Refining, Cheminformatics institute of India 2006, first class (68.5%).
„« H.S.C. (10+2) from N.S.N Matriculation higher Secondary school (Chennai) in 2001. Secured 90.25% marks.
„« Emerged out has the best outgoing student in school and college.
„« Has been the Tamil Nadu state Leader for Bharath Scouts Troop during schooling.

PERSONAL STRENGTH & DETAILS
„« Ability to adapt quickly.
„« Quality oriented, Goal oriented and a perfectionist
„« Excellent Leadership qualities and communication Skills
„« Date of Birth: 16th October 1983
„« Marital status: Married

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