Resume - INSPECTION and SUPERVISION (Welding / Piping / NDT / QA/QC / Mechanical / Materi...

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RAPHY T. JOSEPH

INSPECTION ENGINEER / INSPECTOR (QA/QC / Welding / Piping / NDT / Mechanical / Materials / Coating and Painting)

EXPERIENCE BRIEF

I have 17 Years Experience in PIPING FABRICATION, WELDING, NDT, QA/QC, MECHANICAL AND PAINTING JOBS (QA/QC Activities and Work Supervision) in large International projects (PETRO-CHEMICAL, CHEMICAL, OIL, GAS, REFINERY & PIPELINE Projects)
Roles & Responsibilities:
* Review Contractor's method statements, QC procedures, ITP and Quality Plan and assist with establishing acceptable working practices for construction activities.
* Monitor delivery of permanent materials and ensure the quality of products / consumables / materials comply with requirements of established Standards & Specifications.
* Perform routine surveillance, inspection, monitoring, auditing & assurance of Contractor's site activities(Fabrication and Welding, NDT, Coating and Painting) in accordance with the Projects and Contractors, specifications, ITP and Quality Plans.
* Identification of risks to the quality of work and the completion program, and associated solutions.
* Supervision of Piping Fabrication, Welding, Mechanical and Painting jobs (Construction & Maintenance) in line with Project requirements
* Ensure all the personnel employed and operating in welding and NDE activities is duly skilled and qualified in accordance with the applicable specifications, codes and regulations. Interpret and evaluate NDT Results, witness Hydro test, Pneumatic test and Post test Re-instatement.
* Conversant with International Codes & Standards like ASME, ASTM, AWS, API, ARAMCO, QP, SHELL / PDO and AGIP Specifications.
* Ensure all pre-construction activities and qualification trials are witnessed and approved as necessary. Ensure the Inspection & Test Plan of each activity is fulfilled and "hold points" of the company are completed in due time.
* Audit, inspect equipment of Contractors. Advice and assist Contractors in maintaining and upgrading their equipment to ensure high quality job. Trouble shooting. Maintain day-to-day liaison with Contractor's site QA/QC staff. Prepare daily reports of all site QC activities performed.
* Review and comment upon Contractors daily inspection records for activities covered and investigate any anomalies / queries
* Raise non-compliance reports where applicable and ensure satisfactorily closed out
* Repair follow-up, Conforming line check as per P&ID, NDT clearance, Punch List preparation, follow up of final completion

CAREER HISTORY:

SENIOR WELDING INSPECTOR, BUREAU VERITAS INSPECTION LTD. August 2006 – June 2007. (Worked as Company - AGIP KCO- Representative) Kashagan Experimental Development Project – AGIP KCO, Atyrau, Kazakhstan.
Responsibilities: -
* Review Contractor's method statements, QC procedures, ITP and Quality Plan and assist with establishing acceptable working practices for construction activities. Witness and approve all pre-construction activities and qualification trials.
* Monitoring, auditing & assurance of Contractor's site activities in accordance with the Projects and Contractors, specifications, ITP and Quality Plans. Executes the specific inspections on materials, equipments and construction/installation activities on site.
* Ensure all the personnel employed and operating in welding and NDE activities is duly skilled and qualified in accordance with the applicable specifications, codes and regulations. Raise non-compliance reports where applicable and ensure satisfactorily closed out
* Maintain day-to-day liaison with Contractor's site QA/QC staff. Prepare daily reports of all site QC activities performed.
* Review and witness of NDE. Issuance of Punch list. Giving clearance and witnessing for Hydrostatic Test. Review Test Packages

SENIOR QA/QC INSPECTOR–MECHANICAL,WORLEY PARSONS OMAN, Dec. 2004–May 2006, (EMC Project, client - Petroleum Development of Oman)
Responsibilities: -
* Monitoring and Inspection of Fabrication, Welding and Painting activities of Piping and Mechanical jobs as per ASME/ANSI B 31.3 and SHELL / PDO Specification. Monitor delivery and storage of permanent materials & Consumables and ensure materials are compliant
* Conducting PQR and Welder Qualification tests and witness Destructive tests as per ASME Section IX / 31.3. and SHELL / PDO Specifications.
* Ensure all the personnel employed and operating in welding and NDE activities is duly skilled and qualified in accordance with the applicable specifications, codes and regulations. Perform Internal & Sub-contractors audit. Perform Functional checks and mechanical completion checks
* Maintain day-to-day liaison with Sub Contractor's site QA/QC staff. Prepare daily reports of all site QC activities performed.
* Monitor the performance of welders, repair of welds, analyses the causes and initiate preventive and corrective actions.
* Review and Interpretation of Radiography films & other NDT, witness & review PWHT, Hardness, PMI.
* Raise NCR where applicable and ensure satisfactorily closed out. Prepare Final Test Packages. Issuance of Punch list. Witnessing Hydrostatic test

QA/QC INSPECTOR (WELDING / PIPING), CONSOLIDATED CONTRACTORS INTERNATIONAL COMPANY – QATAR. 2003 Feb.–2004 Oct. (Common Cooling Water Pipeline Project, client - Qatar Petroleum)
Responsibilities: -
* Conducting P Q R & W Q T and witness Destructive tests as per ASME Section IX, AWS D 1.1, AWWA M11 / C206 and API 1104.
* Monitor delivery and storage of permanent materials & Consumables and ensure materials are compliant
* Monitoring and Inspection of Welding, Piping Fabrication works from piping pre-fabrication to field installation of Carbon Steel and Copper Nickel Piping as per API 1104 and Project specification for Pipeline Project (Common Cooling Water Project,).
* Verify/Review weld parameters of SMAW,TIG,SAW,FCAW,MIG process to be with in range as specified in approved WPS during the shift on daily basis and maintain the records for CS,LTCS,(Sour & Non Sour)Low alloy, Cu-Ni materials.
* Monitor the performance of welders, repair of welds, analyses the causes and initiate preventive and corrective actions.
* Review and witness of NDE. Review and Interpretation of Radiography films & other NDT, witness & review PWHT, Hardness, PMI
* Issuance of Punch list. Giving Mechanical and NDE clearance for Hydrostatic Test. Witnessing Hydrostatic test.
* Perform Internal & Sub-contractors audit. Preparing Inspection Reports and Final Test Packages.

QA/QC INSPECTOR-WELDING / PIPING.MID EAST CONSTRUCTORS LTD–QATAR.2001May–2002May.(LNG Plant - DUKHAN, client - Qatar Petroleum)
Responsibilities: -
* Conducting PQR and Welder Qualification tests and witness Destructive tests as per ASME Section IX/31.3 and QP Specification ESL 22/23.
* Monitoring and Inspection of Fabrication, Welding and site installation activities of Carbon Steel and Stainless Steel Piping as per ASME/ANSI B 31.3 and Project specification. Monitor delivery and storage of permanent materials & Consumables and ensure materials are compliant
* Verify/Review weld parameters of SMAW,TIG,SAW, MIG process to be with in range as specified in approved WPS during the shift on daily basis and maintain the records for CS,LTCS,(Sour & Non Sour)Low alloy materials.
* Review and Interpretation of Radiography films & other NDT, witness & review PWHT, Hardness Testing, PMI
* Monitor the performance of welders, repair of welds, analyses the causes and initiate preventive and corrective actions.
* Follow Up of Non Conformance Reports. Issuance of Punch list. Witnessing Hydrostatic test. Preparing Final Test Packages

QC INSPECTOR-MECHANICAL, A.Y.T.B.CO.LTD-Saudi Arabia. 1995Dec–2000June. (Petro-Chemical & Refinery projects,clients - LUBREF-Yanbu, SADAF-Jubail)
Responsibilities: -
* Material Inward Inspection and check material trace ability through out the execution of work.
* Monitor and Inspection of Fabrication and site installation activities of Structural and CS, LTCS, SS, DUPLEX, Low Alloy Piping jobs.
* Verify/Review weld parameters of SMAW,TIG,SAW,MIG process to be with in range as specified in approved WPS during the shift on daily basis and maintain the records for CS,LTCS,(Sour & Non Sour), SS, Low alloy, Cu-Ni materials.
* Monitor the performance of welders, repair of welds, analyses the causes and initiate preventive and corrective actions.
* Interpreting and evaluating of NDT Results, witnessing Hydro test, Pneumatic test and Post test, Re-instatement
* Preparing Test Packages and Giving Mechanical clearance for Hydrostatic Test. Witnessing Hydro Testing.

ASSISTANT ENGINEER-QC, PETRON ENGINEERING CONST.LTD-INDIA.1994Sept–1995Dec, (Poly Propylene project,client - Reliance Industries LTD, India)
Responsibilities: -
* Conducting P.Q.R. & Welders Qualification Tests and witness Destructive tests as per ASME Section IX / 31.3.
* Inspection of Welding, Fabrication, Painting and site installation activities of Heavy Structures and Piping, required for Poly Propylene project as per relevant codes and client specification.Monitor delivery of permanent materials and ensure materials are compliant
* Verify/Review weld parameters of SMAW,TIG,SAW process to be with in range as specified in approved WPS during the shift on daily basis and maintain the records for CS,LTCS,(Sour & Non Sour),SS, Low alloy, materials.
* Monitor the performance of welders, repair of welds, analyses the causes and initiate preventive and corrective actions.
* Control of Repair Welding. Prepare and Submit Inspection Offer Letters to Client/Consultant.
* Making Records & Reports of Fit-Ups, Alignment, Non-Destructive Tests, W.P.S., and P.Q.R. etc.

SUPERVISOR–PIPING,SHAPPOORJI&PALLONJI CO.LTD-India.1993June–1994Sept.(Chemical Plant project,client - Gharda Chemicals Ltd., India.)
Responsibilities: -
* Supervision of Piping (Carbon steel, Stainless steel and Non Metallic),Mechanical and Painting, jobs maintaining required Quality standards as per Project specification and Drawings.
* Monitor delivery of permanent materials &Consumables and ensure materials are compliant and stored properly.
* Liaison with Client, TPI and Consultant. Preparation of Progress Records and Reporting.

SITE SUPERVISOR, WELL FAB Erectors PVT LTD, India.1988Oct–1993March, (Chemical &Petrochemical projects,clients - Gharda Chemicals/Reliance Industries, India)
Responsibilities: -
* Execution of Structural, Piping and Painting jobs-Maintenance -(Carbon steel, Stainless steel and Non Metallic) maintaining required Quality standards as per Relevant Codes, Project specification and Drawings.
* Ensure permanent materials and consumables are compliant and handling according to Project requirements.
* Liaison with Client, TPI and Consultant. Quantity preparation for Billing, maintaining Progress Records and Reporting.

EDUCATIONAL QUALIFICATION
* Graduated from 3 year Engineering college in Mechanical Engineering
PROFESSIONAL CERTIFICATIONS
* CSWIP 3.2 certification as SENIOR WELDING INSPECTOR.
* ASNT Level 3 - Certification in R T. ASNT Level 2 - Certification in U T, M T, P T.
* NACE COATING INSPECTOR Level 1 – Certified
* NQA-UK Certificate of Training (IRCA Registered) in ISO 9001- 2000 QMS AUDITOR.
* ISNT (Indian Society for Non Destructive Testing) Certification as WELDING INSPECTOR.

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