Resume - I am basically a Mechanical Engineer having more than 12 yers of experience in R...

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Resume #65162

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OBJECTIVES

To be part with in a dynamic progressive company where I can use and apply my professional work experience. Seeking a position in line with engineering works & to obtain a position in Reliability enhancement of Rotating machines wherein my knowledge and experience will be used to the full extent.

PERSONAL DETAILS: MALE, 04/04/1972 (D.O.B), MARRIED, INDIAN

EDUCATIONAL QUALIFICATION:

EXAMINATION PASSED INSTITUTE / UNIVERSITY YEAR OF PASSING PERCENTAGE
B.E. MECHANICAL S.A.T.I. / BHOPAL AUGUST 1994 79.1 %
VIBRATION ANALYST -II VIBRATION INSTITUTE, USA JULY 2004 > 75 %
ADVANCE VIBRATION ANALYST - II M/s EMERSON (CSI), U.S.A NOVEMBER 2004 > 70 %

EMPLOYMENT DETAILS: TOTAL EXPERIENCE MORE THAN 12 YEARS.

DESIGNATION DEPARTMENT ORGANIZATION JOINING DATE
Sr. Reliability Engineer Engg & Maintenance (Mech)Qatar Petroleum, SEEF ltd April 2006

Manager Rotating Machine Cell I.P.C.L. Nagothane August 1996
Engineer (Mach) Rotating Machine Cell Technimont I.C.B. ltd, Baroda April 1996
Engineer Trainee Grinding section Gajra Gear ltd. Dewas February 1995

JOB EXPERIENCE:
At present working as Sr. Reliability Engineer (Rotating Equipment) in M/s. Qatar Petroleum plant known as SEEF ltd. (QP 80 % + 20 % UDC) in Qatar. Previously I was working at the post of Manager in Engineering Services Group (Rotating Machine cell) in India's leading Gas Cracker (Ethylene) Plant known as Reliance – IPCL ltd at Nagothane complex.

NATURE OF JOB:
1.0 DEVELOP AND EXECUTE RELIABILITY BASED MAINTENANCE
The primary function is to initiate and standardize best practices that lead to overall improvement in reliability of rotating equipment across the site. Condition evaluation, troubleshooting & salvaging of rotating equipments with an aim to avert break down maintenance and enhance the M.T.B.F & reliability of Rotating equipments using following techniques: -
1.1 Development of Reliability Maintenance Strategies based on the type of failure mode.
1.2 Root cause failure analysis (RCFA) of the failed component of rotating machine.
1.3 Overhauling of Turbo-machinery like Steam turbine, Centrifugal compressor, Gas turbine, Expander compressor in association with OEM experts.
1.4 Leads and recommends new continuous improvement solutions for installations or modifications to improve existing facilities and standardization within specific fields of endeavor.
1.5 Analyze steady state and transient vibration data using M/s Bently Nevada make SYSTEM 1 & ADRE 208 P software for critical machines having on line monitoring systems installed.
1.6 Review data collected by the Condition Monitoring Technicians and provide high quality diagnostic advice and RCM analysis to the asset holder.
1.7 Preparation of Maintenance Programs, including shutdown Campaigns for Rotating Equipment systems in order to ensure Technical Integrity, Safe and Reliable Operation and maximum Availability
1.8 Review the Quality of Execution of Rotating Equipment Maintenance activities such that Preventive Maintenance, Inspections and Corrective Maintenance jobs are executed in accordance with the agreed management plans & as per Standards.
1.9 Support maintenance and operational staff, participate in teams to troubleshoot customer issues and conduct field performance tests
1.10 Prepare scope of work for procurement, construction, commissioning and hand-over specification packages for rotating equipment.
1.11 Formulate, arrange and evaluate tenders for repair and major overhaul, and service contracts for rotating equipment.
1.12 Establish and monitor standard maintenance procedures and practices (SMP).
1.13 Coordinate investigations and follow up action of major equipment failures addressing technical implications.
1.14 Making Vibration analysis report, Ferrography (Lube oil) report, Look Listen & Feel audit (LLF) report, Shut down report & conclusive report on meeting / agreement with vendors.
1.15 Propose Reliability improvement projects for facilities. Recommend design upgrades of mechanical equipment and systems as required to improve Asset Integrity.
1.16 Review Engineering Design proposals, Studies, drawings and documentation.
1.17 Maintain equipment histories and technical information in SAP for all rotating equipment
Maintenance work activities.
1.18 Balancing: -
 Low speed balancing of Rigid Rotor (ISO 1940) either two plane or three plane using Schenk Avery Balancing Machine, model CAB H40 BU, In-situ balancing of cooling tower propeller shaft.
 High speed balancing of flexible rotors in vacuum tunnel through outsourcing as per ISO 11342.
2.0 SPECIALIZED MAINTENANCE ACTIVITIES
2.1 Repair & Re-blading of Steam Turbine rotor by Reverse Engineering (API 687)
 MHI Turbines - 7EH12, 20 MW / 5700 RPM, Extraction condensing type
8EH14, 18 MW / 3700 RPM Extraction condensing type
5CL6, 6 MW /100200 RPM) Condensing type
And high speed balancing of all.
 Air Expansion Turbine 47500 RPM / -172 ºC of URO Star France
 Repair / Re-rating of Compressors (API 687)
 Cracked Gas Compressor 20 MW / 5700 RPM/ 6 stages / 3 Module
 EO compressor 12700 RPM / 7 Stages, high speed balancing
 MHI expander compressor 33500 RPM /-161 ºC & high speed balancing.
2.2 Involve in Planning & Overhauling of
 Steam turbine – MHI (20Mw, 17 Mw & 5 Mw) & AEG (25 Mw) Kanis Make
 Gas Turbine HGP - AEG Kanis Make (Frame 5)
 Centrifugal compressor of MHI, IHI, Dresser Rand make
 Integrally Geared Compressor of Demag-Delaval & Elliott Make,
 B.F.W. pumps of IR & Ebara make
 Vertical cryogenic multi stage pump of David Brown make,
 Reciprocating compressor of IR, Dresser Rand & Nuovo Pignone make,
 Screw compressor of Kobe steel, Frick & Howden, Atlas Coppco make.
 Fan / Blowers (ID / FD ) of various make.
 Agitator & Gear Boxes of various make.
2.3 Involve in executing the corrective actions after troubleshooting the problems covering bearing damage, lubrication, mechanical seals, misalignment, Soft-foot etc for rotating equipments.
2.4 On job experience in measurement of "Electrical and Mechanical run out" of Turbo-machinery rotors of critical machines to identify "Glitch & Residual magnetism" in rotors.
2.5 On job experience of Alignment with Laser alignment kit & Physical inspection of antifriction & Journal / Tilting Pad Bearing.

3.0 PROJECT RELATED ACTIVITIES
Preparation of Scope of work, Reviewing / checking of purchase requisition, scrutinize of the Technical offer of vendor for Rotating & Reciprocating machines, Technical Bid Evaluation, in light of Engg. standards, API / ISO codes, vendor shop inspection & field performance testing, Commissioning of plant w.r.t maintainability & reliability of equipment.

4.0 HIGHLIGHTS
4.1 Categorizing the equipments based upon the Criticality Index and assigning the various Maintenance strategy based on the various Failure Mode.
4.2 Preparing the Standard Maintenance Practice (SMP), Preventive maintenance check sheet & their PM Schedule.
4.3 While commissioning the Liner Alkyl Benzene plant (LAB) & Benzene plant around 60 Fin Fan coolers are installed for process requirement. During mechanical run test it was found that 18 Fin Fan (13 feet's blade diameter) Out of 60 fan are having high vibration (Blade passing frequency) & these vibration are matching the structure natural frequency. After detailed investigation Vendor was compelled to change the design of the fan. Number of Fan blade increased & blade design modified, after incorporating the change vibration of the 18 Numbers of Fin Fan decreased to less that 2 mm/sec.
4.4 Analyzed and rectified the cause of high vibrations in the high speed Expander Compressor in Gas Cracker plant as rotor instability due to non concentricity in the Tilting pads Journal bearings, through Orbit plots, shaft center line plots and Bode plots during transient analysis.
4.5 Trouble shooting & rectifying the high vibration problem in Cracked Gas Compressor rotor (19 Mw, 5700 rpm, 3 module, 4 stages, Dresser–Rand make). The cause of high vibrations was identified as unbalance & rubbing in the rotor, this has helped in planning the shutdown activities in advance, thus averting the serious break down.
4.6 Trouble shooting & rectifying of high vibration problem in Frame 5 Gas turbine Generator, the cause of high vibrations in Generator drive end bearing was identified as excitation of vibration due coupling problem in between Gas turbine & load gear box. This has helped in averting the major failure of the coupling & load shading of power.
4.7 Root Cause Failure analysis of frequent shaft failure (MTBF 15 days to 2 months) of Carbonate solution pump in Ethylene Oxide & Ethylene Glycol was carried out & enhanced the MTBF from 2 months to 11 to 12 months, thus minimizing the cost of ownership, increasing the Availability & MTBF of the pump.

5.0 VIBRATION SOFTWARE:
Hands on experience in following vibration software's:
Bently make System 1 & Advance diagnostic for rotating equipments (ADRE 208 P) for Rotor Dynamics Analysis. Vibration signature analysis by SKF Prism 2, Prism 4 software, B&K sentinel 2526 software & Machinery health manager of CSI 2130 Q.

6.0 COMPUTER PROFICIENCY:
Well conversant with SAP R3 - PM module environment, MS project, Auto cad,
MS office, Internet etc.

7.0 TRAINING ATTENDED:
 Training on Strategic Asset Management from M/S SAMI, USA
 Certified course on Vibration Analyst - II by Vibration Institute – USA,
 Certified course on Advance vibration analyst - II by M/s Emerson (CSI) – USA,  Certificate programme on" "Machinery diagnostics" by M/s Bently Neveda ltd.
 Training on "Centrifugal air compressors" by M/s kirloslaskar brother.
 Training on "Integrally geared centrifugal air compressors" by M/s CICB.
 Training on Bearings by M/s SKF
 On the job training on Air Expansion Turbine by M/s Cryo Star, France
 Training on 3500 series & System 1 by M/s GE,

8.0 ADDITIONAL JOB:

Internal faculty for imparting training to Engineers / technician on vibration analysis, Balancing & on rotating equipments.

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