Resume - v A First class (60%) Bachelor of Chemical (B.E.) engineering graduate from Poon...

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Resume #10237

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Objective:
To work in line with the objectives of the organization and utilize my potentials to the maximum for the benefit of the Organization.
Summary:

A First class (60%) Bachelor of Chemical (B.E.) engineering graduate from Poona university in 1992, having a total (Cryogenic Air Separation/LNG Terminal & Regasification Unit /Refinery/Petrochemicals) industrial work experience of ~ 12 years.

1.Sabic Gas, Jubail Saudi Arabia
Process Engineer/Sr.Operation Engineer/Commissioning Engineer From:Mar-2002 To till date
Worlds Biggest Cryogenic Air separation (10,000TPD Oxygen) Unit. Oxygen/Nitrogen/Argon/Krypton/Xenon generation unit as well as Cryogenic Storage & Hydrogen Generation unit
2.Enron's LNG Terminal & Regasification Unit, Dabhol India Operation/Commissioning Engineer Jan-2001 to Mar.2002
5 MMTPA LNG terminal /Cryogenic LNG Storage & Re- gasification Unit.
3.Reliance Petroleum Limited, JamnagarIndia Process Engineer/Commissioning Engineer/Shift Supervisor From:Feb'98 to Jan-2001.
Worlds largest (30 MMTPA) grassroots Refinery. Crude /vacuum distillation /Sulphur Recovery unit/ Amine treatment Unit/Refinery tank farm /Oil Movement Activity/OMIS Package/ Refinery Product blending
4.Raj–Prakash petrochemicals ltd, Tarapur,India Production Executive
From: April '92 to Feb'98
Petrochemical continuous plant of monomer- ethyl accrylate & methyl accrylate.

Training:

* American petroleum institute (API) basic operations training of two months& 93% marks scored.
* Specific training of LNG plant by licensor KAVERNER & LNG expatriates.
* Refinery overview in Reliance by Refinery expatriates & Safety training of overall refinery.
* Aspen plus process simulation package & SAP package orientation training of three week.
* Kepner tregoe method of complex problem solving training of one week.
* OMIS (oil movement inventory system) software package training.
* DCS training along with FOXBORO Engineer.

Detail of Experience

1. Sabic Gas, AL-Jubail, Saudi Arabia
Period: Since Mar 2002 to till date.
Working as Process Engineer/Sr. Operation Engineer in Cryogenic Air Separation Unit.
* Involved in Process flow diagram & P&ID review of Cryogenic Air separation plant of licensor Linde/Air-products/Hitachi–Chiyoda. (oxygen/Nitrogen/Argon/Krypton/Xenon ) and Praxair Hydrogen.
* Involved in commissioning of 5000MT Cryogenic (-195 deg C) Storage tank as well as Centrifugal pump of liquid Nitrogen & Liquid Oxygen storage tank (-185 deg C).
* Prepared commissioning procedure of Cryogenic storage tank & centrifugal pump.
* Detailed Engineering study of Management of Change Proposal (Modification) raised by operation/maintenance/Instrumentation Department.
* Feasibility study of Operational strategy for Existing Cryogenic Air separation plant along with future Planned Cryogenic Air separation project.
* Providing Technical/Troubleshooting support to plant operation.
* Process Monitoring involved in cryogenic air separation unit, Cryogenic storage tank, Maintain the inventory as well as day to day activity of operation.
* Involved in Invitation of BID of Air Separation plant, Evaluation of BID as well as Bidders clarification meeting.
* Involved in commissioning of Air Separation unit as well as Nitrogen compressor (20,000 Nm3/hr) & chiller project.
* Involved in Performance monitoring of Hydrogen plant as well as Cryogenic separation Equipment.
* Element Administrator of Hazop study and Management of change procedure guidelines of Process Safety Management of Sabic Standard and to participate in HAZOP and PHA studies pertaining to proposed modifications.
* Involved in preparation of daily performance summaries to monitor plant by studying laboratory test reports, standard log sheets and other daily operating activity reports, and highlights abnormalities and suggests corrective actions to supervisor.
* Involved in collection of monthly plant production and operating data, evaluates units effectiveness by relating chemicals and energy consumption and prepares reports with comments.

Achievements:
* Involved From Conceptual design basis of air separation unit, detail engineering, erection & Commissioning of Air separation plant.
* Suggestion of Effective /Optimum utilization plan help to save cost by 0.1 million USD per annum of Utility services (Power,cooling water, sea water, process water)for air separation unit.
* Suggestion of Effective & Proper water chemical treatment dosing program help us to save cost around 0.06 million USD per annum.

2. ENRON (LNG terminal and Regasification Unit), Dabhol, Maharashtra.
Period: Since Jan 2001 to Mar 2002. Position: Operation Engineer (LNG)
* Undergone American Institute of Petroleum (API) Basic operations extensive training of two months and scored 93 % marks.
* Undergone LNG specific plant training given by Licenser & LNG experts.
* Involved in preparing Standard operating procedures, Simplified P&Id`s and reviewing of P&ID`s.
* Involved in precommisioning activity like pneumatic test of SS Unloading pipelines, Hydro test of LNG (Cryogenic) storage tanks and Punch listing of associated equipment/pipelines.
* Involved in pre commissioning activity of Boil of compressor, Condenser, Regasification unit, Hydro test of LNG (Cryogenic) 1,60,000 m3 capacity storage tanks and Punch listing of associated equipment/pipelines.

3. Reliance Petroleum Ltd.( Worlds largest (30 MMTPA) grassroots Refinery.), Motikhavadi, Jamnagar. Period: From July'98 to Jan 2001. Position: Asst. Manager
A) Worked as technologists/Process Engineer in Central Technical Services.
* Process flow diagram & P&ID review of crude distillation /vacuum distillation & captive power plant unit.
* Developed start –up plan/ standard operating procedures, participate in the implementation of equipment commissioning activities & Supported plant start-up activities.
* Provided technical/troubleshooting support to plant operations.
* Involved in Performance guarantee run & efficiency calculations of Gas turbines, Fired heaters, Heat recovery steam generators &Auxiliary boilers.
* Involved in Process modifications & implementations of modifications.
* Involved in complex problem solving by applying Kepner tregoe method.
* Involved in daily efficiency calculation of gas turbines, steam turbines, Heat recovery steam generators & Auxiliary boilers. Power & steam cost of captive power plant in refinery.
B) Worked as Commissioning Engineer in Refinery.
* Was an active participant of the team responsible for the smooth and safe erection, precommissioning and commissioning of 101 tanks at the worlds largest grass root refinery.
* Commissioned worlds largest amine treatment unit (1400TPD) & Involved in stabilization of unit afterwards.
* Involved during the erection stage were preparation of hydro test loops, line-flushing loops, reviewing of erected pipelines Vis a vis PIDS and isometrics and suggesting modification, clearance and witnessing of pipelines & tanks for hydro test. Co-coordinating with Construction and projects for clearing as well as Handover from construction.
* Involved in flushing of pipelines using latest techniques such as foam pigging. Inerting, Flushing and leak testing of Hydrocarbon crude, diesel,gasoline, naphtha,fuel oil as well as LPG and Propylene lines
* Was in charge for the commissioning of propylene, LPG spheres, pipelines, Floating, Fixed roof tanks, Dome roof tanks, multi stage centrifugal pumps, LPG drier system, custody transfer meters, and SAAB Automatic tank gauging systems.
* Involved in Commissioning two 120,000M3 CRUDE tanks, 76,000M3 capacity of eight Vacuum gas oil/vacuum residue tanks & 7,000M3 of eight sphere of Liquefied Petroleum Gas (LPG)
* Involved in Commissioning of 500M3/hr capacity of four centrifugal pump of LPG & 500M3/hr capacity of four centrifugal pump of Fluid catalytic cracker feed pump.
C) Worked as Operation Engineer /Shift in Charge/Control Room Engineer in Refinery tank farm /Sulphur Removal Unit & Oil movement activity of refinery.
* Monitoring of Sulphur Removal &Amine treatment plant.
* Co-coordinating with various Upstream units like Crude, Diesel/VGO Hydrotreater, Coker, FCC, TAME, Propylene recovery unit, Merox, Aromatics and polypropylene for receipt/ transfer raw material as crude and Various products, intermediates and blending components.
* Job also includes meeting of production targets, job planning and allocation of jobs, preparing of daily stock reports, training subordinates, house keeping, issuing of various permits such as hot/cold permits, Confined vessel entry permits, etc.
* Oil movement activity of all refinery product like LPG, Propylene, petrochemical naphtha, aromatic naphtha, Gasoline, ATF, Kerosene, Diesel from (8km long pipeline) from Refinery tank farm to Marine tank farm (export)
* Oil movement activity from Refinery tank farm to fuel oil complex (CDU/VDU, FCC, VGO Hydrotreater, Polypropylene plant & Aromatics plant) crude, refinery fuel oil, methanol, VGO, Vacuum residue, FCC feed, Propylene feed, diesel, naphtha.
* Day to day activity of Online blending of Gasoline, Diesel, Petrochemical naphtha, Refinery fuel oil & Product quality optimization
* Oil movement line up in DCS system as well as in OMIS (Oil movement inventory system)
* Have hands on experience to work on Foxboro DCS & latest Tank farm Software Packages such as Tank Inventory Systems, OMIS and BOSS (Blend Optimization Supervisory Systems).
Achievements:
* Problem of Gas Turbine tripping for frequent lube oil temperature high is solved in Captive Power plant.
* Savings of 2.5 t/hr LP steam from boiler blow down vessel, Suggested diverting instead of atmosphere to deareator steam.
* Involved in developing optimization model for Captive power plant for best operating mode in every day wise.
* Involved in commissioning of various tank like CRUDE, LPG sphere, Propylene sphere, FCC feed, VGO feed, Vacuum Residue, naphtha, diesel, kerosene, gasoline, methanol, benzene, toluene, paraxylene.

4) Raj-Prakash Petrochemicals Limited, Tarapur, Maharashtra.
Period: April'92 to Feb '98 Position: Overall plant in charge in shift (Production Executive)
* Process monitoring involved Hydrolysis, etherification & separation via simple, extractive distillation, vacuum distillation of ethyl accrylate & methyl accrylate.
* Raw material inventory handling of Accrylonitrile, Ethanol, Sulphuric acid, Methanol.
* Job involving trouble shooting to achieve better production target & maximizing yield.
Achievements:
* Changed in process, Previously crude accrylate vapors were condensed to form a liquid & then fed to distillation tower for separation, Now new suggested process involves crude accrylate vapors from reactor instead of condensing directly fed to distillation tower resulting into better yield, yield raised from 65% to 75%.
* Due to above modification production cost & polymerization minimized.
* Saved boiler fuel by suggesting waste hot water from process is utilized for heating boiler feed water.
* Suggested pall rings in simple distillation tower instead of berl -saddle resulting into less pressure drop & increased capacity of tower.

Unit Operations & Equipment Handled

* Distillation Columns (Azeotropic, Extractive, Vacuum, Simple distillation & Air Separation)
* Compressors (Centrifugal, Axial, Reciprocating, Boil off gas compressors)
* Gas turbines, steam turbines, Heat recovery steam generators & Auxiliary boilers.
* Expander.Liqiud Oxygen/nitrogen/Argon) Cryogenic pump, Cold box operation.
* Crude, fuel oil, gasoline, diesel, ATF, Kerosene, naphtha, LPG& PROPYLENE pumps.
* Booster boiler feed pumps, turbo driven boiler feed pumps & Mechanical deareators.
* Refinery storage tanks involving floating roof, fixed roof, dome roof, Horton sphere& Cryogenic storage of Liquefied natural gas. Reactors& Continuous stirred tank reactor (CSTR)
* Multi stage Ejectors, Water jet ejectors, Cooling towers, Dryers, Absorbers & regenerators.
* Multi Stage centrifugal pumps, Reciprocating, Gear, screw and Turbine driven pumps.
* OMIS (Oil Movement Inventory System) & Tank inventory system.
* Blending Optimizer supervisory system (BOSS) & Automatic tank gauging system

Key points

* Good communication & co-ordination skills.
* Sincere & honest in my work.
* Commitment to quality concepts.
* Ability to work in a team.

Interests

* Social work & active participation in blood donation camp.
* Played university level cricket, reading, gardening, watching & playing cricket/badminton, to watch discovery channel & national geographic channel.

References
Will be provided

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