Resume - Experience in reliabilty centered maintenance and Mechanical Integrity. Extensi...

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Resume #10529

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PROFILE
* Twenty two years of combined experience in Chemical/ Petrochemical indtusries.
* Extensive experience in reliability centered maintenance and mechanical integrity.
* Pro-active on Safety and enviromental compliance issues.
* Extensive capital project experience.
* Strong analytic and problem solving skills such as RCA.
* Great skills in communication and teamwork.
* Familiar with MTBF, MTTR, and maintenance plan/ strategy for individual rotating and stationary equipments.

PROFESSIONAL HISTORY
(1999 to present) Degussa Corp. Theodore, AL.
Plant Engineer Supervisor
Provided organization, planning, direction and control of maintenance, technical changes/ improvements and technical documentation for a production plant. Provide technical expertise to maintain and continuously improve chemical production of a plant in order to minimize cost, insure the technical means for a safe operation and high product quality at guaranteed desired plant availability. Reduced maintenance budget through the implementation of a Reliability Centered Maintenance program through evaluation of top 10 cost drivers, Pareto analysis of cost of repairs, examination of failure modes based symptoms leading to failure. Establish a suitable preventive and predictive maintenance programs using technology to monitor the development of failure mode symptoms. Utilize Root cause analysis and Key Performance Indicators to monitor, improve and achieve goals with team effort concept.
-Reduced mechanical seal repair cost from 95T$ in 2000 to 30T$ in 2003 this was achieved by upgrading material of construction, use AES seals, install seal pots with cooling coils, install flow switches, power monitor units, train operators..
-Implemented rigorous root cause analysis of failures with continuous analysis of maintenance cost this resulted in reduction of maintenance cost of 3.865 $MM in 2001 to 3.304 $MM in 2003. Reduction of maintenance man-hours from 26,000/ year to 21,000 for the same period.
- Reduced maintenance cost to plant asset replacement (KI) value from 3.20% in1999 to 2.58% in 2002.
-Replaced a glass lined column and re-boiler in a corrosive service to Hastelloy C2000 alloy this was a success that translated to 80 $T annual savings.
Reduced maintenance cost of a Thermal oxidizer that was constructed in 2001 this T.O. had a numerous problems with 60% on line factor. improvements made by establishing a preventive and predictive maintenance programs on equipment and instrumentation including modifications to pilot gas system, improve reliability of flame scanners, circulation pumps and the blowers variable speed drive annual cost savings 125T$
- Established Mechanical integrity program for PSM covered equipments including piping, 5,600 instruments including interlocks and 2000 stationary and rotating equipments.
Replaced a two stage rotary vane vacuum pump with single stage Busch Cobra dry running pump. This eliminated interstage condensation and solid formation which caused the frequent failures and extensive down time annual savings 90T$.
-Worked with a team to reduce capital employed including fixed assets, spare parts and inventory from 6.5$MM to 2.5$MM.
Reduced the maintenance repair cost of a Western States centrifuge through technical changes, feed speed, vibration and gyration switches, increase micron size of cloth to enable the mother liquor to de-water faster and form a uniform cake, improve the upper bearing support design and lubrication. Annual savings 80$T.

(1987- 1999) Degussa Corp. Theodore, AL
Mechanical Equipment Engineer:

Prepare specifications for plant equipment for domestic and European manufacturers. Write plant equipment standards to promote interchangeability and reduce cost. Prepare and manage capital investment projects. Performed all calculations for rotating and stationary equipment. Provided engineering expertise on maintenance issues, design changes, equipment reliability and mechanical integrity.

(1981 to 1987) Texaco chemical, Port Arthur, Texas

(1986 to 1987) Senior Project Engineer:
Prepared and completed various capital projects. Negotiated and administered project lump sum contracts. Supervised and coordinated instrument and mechanical project team during modernization project. Correlated procurement and construction phases. Maintained control over cost budgets and schedules to complete on schedule and within budget.

(1984 to 1985) Project Engineer:
Developed capital investment projects from conceptual design through appropriation of funds, detail engineering, and field construction.

(1983 to 1985) Area Engineer:
Worked with operations and maintenance of Petrochemical units and recommended changes to existing equipment in order to reduce cost and increase production. Worked with design and
Process engineering in making studies for changes and additions that conform to regulatory, industry, and company standards.

(1981 to 1983) Engineer: Trouble shoots mechanical equipment, and recommended preventive maintenance measures. Prepared capital investment projects.

EDUCATION:
University Of Houston, 1981 B.S. in Mechanical Engineering.
Misc.: Professional Engineer, State of Texas License #63099.

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