Resume - I am working as Process Operator in Crude/Vacuum Distillation unit of Refinery a...

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Resume #10903

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Personal Details

* Date of Birth: 20th July 1979
* Sex / Marital Status: Male / Single
*

Experience 1999-2004 (5 Years) Reliance Petroleum Ltd. Jamnagar, Gujarat
Process Operator (Field):
* I am working in Crude and Vacuum distillation Unit from September 1999
till date and engaged in Hydrocarbon processing and Petroleum Refinery Operation.
* Involved in Commissioning and Pre-commissioning of Crude and Vacuum Distillation Unit.
Education 1995-1998 Board of Technical Examination, Bombay S.M.I.T. Jalgaon
* Diploma in Chemical Engineering (First class)
Company & Plant Profile „h The world's largest grassroots refinery having processing capacity of 650,000 BPSD of Crude.
* The Crude & Vacuum Distillers Unit along with a Saturated Gas Concentration Unit is the mother plant of the refinery.
* Processing of Different blends of over 45 Crudes from all parts of the globe.
* Designed to process High Acid Crudes with totally automated monitoring systems.
* Fully automated DCS (Foxboro) to maximize production & yield.
* The capacity was enhanced from 450,000BPSD to 650,000 BPSD last year.
* Awarded the ¡* SWORD OF HONOUR¡¨ by British Safety Council for best performance in plant safety management.
* An ISO-9001 and ISO-14001 company with written procedures for all activities.
* All the units designed by Bechtel and technology provided by M/s U.O.P
Responsibility „h Responsible to do the changes in the field as instructed by the Panel officer for the safe and effective operation of the plant.
* Handing over equipment for maintenance as per Planned Schedule by adopting
All safety measures.
Function „h Continuous vigilant in the field by taking rounds at regular intervals.
* Ensuring strict compliance with safety procedures & work permit systems.
* Monitoring the smooth and safe operation of rotating equipment like Pumps, Compressors, Fin fan coolers, FD and ID fan of the Heaters.
* To maintain records/log books for the important field readings and jobs carried out.
* To ensure good house keeping in the plant.
* To handover equipment for maintenance adopting all safety measures.
* To ensures dispatch of samples as per sampling schedule.
* Routine checks up of running equipment and informing any abnormalities to the control room.
* Checking of Firebox and burner flame pattern, burners change over and soot blowing of the heaters at regular intervals.
* Checking the availability of standby equipment.
* Filling and Maintaining BSC (British Safety Council) checklists.
* To ensure safe startup and shutdowns --- Planned and emergency.
Process worked with „h Atmospheric / vacuum distillation
* Crude desalting
* Flash distillation
* Compression
* Absorption / Adsorption
* Pigging/Decoking
* Burner management system for furnaces
* Lead-lag system for fuel economy / efficiency of furnaces
Crude/Vacuum and Saturated Gas Concentration unit Salient Features „h 36 Columns and Vessels
* 84 Centrifugal and Reciprocating Pumps
* 7 Compressors and Turbines
* 3 Fired Heaters
* 10 Vacuum Ejectors
* 80 Fin fan coolers
* 58 Heat exchangers
* 190 Control valves
* 22 On-line process analyzers
* 216 Electric motors
* Total plant area is 20,000m2 and plant connected load is 45MW.
Equipment worked with „h Centrifugal Pumps (Dresser rand, Sulzer, Sun dyne, Ebara, Flow serve)
* Reciprocating Pumps (Milton Roy)
* Screw Compressor (Ansaldo)
* Vacuum Ejectors (Hick hargreaves, GEA)
* Electric Desalters (Baker petrolite)
* Fired Heaters (Heurtey, France)
* Turbines (Dresser rand)
* Heat exchangers (Shell and Tube, Reboiler, U-Tube, Plate type)
* Fin fan coolers
Emergency handled „h Total power failure
* Power dip
* Feed charge pump failure
* Instrument air failure
* Steam failure
* DCS failure
* Column bottom pump failure
* Fire
* Smooth & steady shutdown of unit during natural calamities like earthquake.
Jobs during Pre-commissioning „h Preparing hydro test packs for hydro testing of piping loops.
* Preparing Flushing plans for the smooth and fast pre- commissioning of the complex.
* Supervision on fixing of trays & packing in distillation columns, Stripper, Stabilizer etc.
* Commissioning of firewater system, Utilities, Flare system, under ground Drain systems.
* Preparing punch lists of the various systems.
* Chemical cleaning of compressor suction and discharge lines.
* Test-run of pumps, compressors, turbines, and fans.
* Lining up the plant for smooth & safe start-up.
Achievements „h Involved in major revamp of CDU/VDU/SGCU to boost capacity from 450,000 BPSD to 650,000 BPSD.
* Involved in preparing decontamination procedures for Crude unit to make
Unit free of hydrocarbon for shutdown during December¡¦03 to increase
Capacity from 590,000BPSD to 650,000BPSD.
* Appreciated by plant HOD three times due to timely detection and prompt action during:
(A) Column bottom Pump bearing house oil drain leak which could lead to
Seal failure of pump and fire.
(B) Running turbine high vibration which could have led to failure of pump and damage to man and machinery.
(C) Crude Heater outlet transfer line leak @380¢XC, which could have led to major emergency and big fire.
Suggestions and Contributions „h Trip interlock suggested regarding upstream pump failure and the same was approved by management and awarded.
* Presentation given to Senior Management on Case study of Accident in the unit.
Was awarded second prize at site level.
Computer Literacy „h Able to work comfortably with MS-office, Internet and Visio drawings
Language Known „h English, Gujarati and Hindi. (Read, write and Speak)
Training undergone „h Basic Refinery training.
* Basic Safety and Fire training.
* Training on plant management and Soft Skills.
* Special training on Agar level probes and Desalter.
* Training on Portable LEL/H2S meter operation.
* ISO-9001/14001
* Training on HAC (High Acid Crude) Processing.
* Advanced Process control
Additional Responsibilities handled „h Worked in Quality Yield Improvement project for increasing unit capacity and other revamps jobs.
* Prepared test packs, procedures for flushing of pipelines, leak test of system, Blind list of Columns and Vessels.
* Involved in Pre-engineering work for Heater/Furnaces Pigging during major turn around.
* Prepared Crude/Vacuum unit system wise drawings and decontamination schemes and standard procedures.
* Developed Whole CDU/VDU/SGCU unit Single line Process flow diagram in Visio.

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