Resume - Mechanical Engineering Graduate having ten years experience in the fields of pet...

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Resume #10943

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SUMMARY
Mechanical Engineering Graduate having ten years experience in the fields of petrochemical plant turnaround planning & scheduling and EPC projects engineering.

EXPERIENCE
1. 2004 September – 2005 February
Planning Engineer (Descon Engineering, Abu Dhabi, U.A.E)
Worked as Planning Engineer for the total plant turnaround of Abu Dhabi Polymers Co. Ltd (Borouge) which is a joint venture between Abu Dhabi National Oil Company (ADNOC) and Borealis Chemicals - Belgium, producing Ethylene and Poly Ethylene.

Job Responsibilities:
1. Develop detail work plan according to the provided scope of work.
2. Estimate the duration, manpower, machinery and tools requirement against each activity of the detail work plan.
3. Identify and mobilize subcontractors for specialized jobs
4. Schedule activities to enable optimum resources utilization.
5. Prepare Execution Method Statements for client's approval.
6. Prepare Field Supervisor's Workbook.
7. Collect activities progress from the field and update in the system.
8. Daily reporting to the higher management and client on the shutdown progress and highlight major concerns.
9. Co-ordination with execution team for smooth flow of activities and resolve any bottlenecks.
10. Prepare comprehensive closing report of the turnaround on job completion.

2. 1998 October – 2004 February
Planning Engineer (Al-Yusr Townsend & Bottum LLC, Jubail, Saudi Arabia)
Seconded to Central Planning department of Saudi Petrochemical Co. (SADAF) as Turnaround Planner.
SADAF is a joint venture between Saudi Basic Industries Corporation (SABIC) and Shell Chemicals – U.S.A., producing Styrene, Crude Industrial Ethanol (CIE), Ethylene, Ethylene Di- Chloride (EDC), Caustic Soda and Methyl Tertiary Butyl Ether (MTBE).

Job Responsibilities:
1. Planning & Scheduling of unit turnarounds and shut downs, which includes estimation of duration and resources requirement for each activity; preparation of material take off and ordering of materials as per standards, specifications, P&ID and isometric drawings; budget preparation and cost estimation; detail networking of activities in each equipment using CPM technique; scheduling the activities to enable optimum resources utilization and with detailed work break down structure (WBS); identify and mobilize required manpower, sub-contractors and rental services.
2. Prepare technical enquiries and evaluate quotations from suppliers and contractors; identify prefabrication items and coordinate with shops for timely completion of all pre fabrications.
3. Preparation of the daily shift schedule; collect the activities update; incorporate inspection recommendations into the schedule; identify any bottlenecks that may hamper the shutdown progress and report to the senior management on the status of the S/D during the plant outage.
4. Ensure that work is progressing as per the schedule; co-ordinate internal disciplines and external contractors; monitor the daily cost expenditure and highlight overspending areas; monitor the craftsmen productivity in the field and track the Critical Success Factors (CSF) parameters of the turnaround.
5. Represent the department in the Turnaround Planning Team.

Achievements:
1. Involved in planning and execution of several Turnarounds and Shutdowns in SADAF between 1998 and 2004, which exceeds two million man-hours in total. The expense budget of these turnarounds range from 9 million to 100 million Saudi Riyals and manpower requirement per day range from 300 to 1000.
2. Functioned as the lead planner of major turnarounds of EDC, Caustic, Ethylene, Styrene and MTBE plants, Phase1/Phase2 modifications of MTBE and revamp projects of Styrene and Ethylene.
3. Received senior management recognitions for the timely preparedness of major turnaround activities and quick response to plant emergency needs.

3. 1995 January – 1998 August
Project Engineer (Artson Engineering Ltd., Mumbai, India)
Worked as Project Co-ordinator of Engineering Procurement and Construction (EPC) Projects.

Projects Handled:
1. Naphtha Storage System for Rashtriya Chemicals & Fertilizers Ltd., Thal.
2. Liquid Chemical Storage Terminal for Indian Molasses Co. Ltd., JNPT.
3. LDO/FO Handling System for Ispat Industries Ltd., Dolvi.
4. Cryogenic storage tanks for British Oxygen Co. Ltd., Dolvi.
5. Petroleum Storage Terminal for Indian Oil Tanking Ltd., Navghar.
6. U/G cooling water pipeline for Gujarat Torrent Energy Corporation, Bharuch.
7. Piping & equipment erection job at Gujarat Alkalies & Chemicals Ltd., Dahej.

Job Responsibilities:
1. Total control and co-ordination of Engineering, Procurement and Construction activities of the assigned projects.
2. Preparation of Budget and Production schedule of the project.
3. Timely allocation of funds, manpower, machineries and materials to the project site.
4. Deployment of sub contractors for field execution.
5. Scheduling and monitoring the project progress.
6. Liaison with clients and consultants.
7. Periodic reporting to the Senior Management about the progress of the projects.

COMPUTER PROFICIENCY
Hands on experience in Primavera, CASP (Computer Assisted Scheduling and Planning), MS Project, IBM Mainframe, SAP-R3, and MS Office Applications.

EDUCATION
B.TECH in Mechanical Engineering from the University of Calicut with first class grade.
Year of qualification: 1994.
Institute: Government College of Engineering, Kannur, Kerala.

PERSONAL DETAILS
Available upon request

Fluent in English, Hindi and Malayalam languages.
Holding valid Indian and Saudi driving licenses.

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