Resume - Instrumentation Engineer, Detailed Engineering for offshore, FPSO, oil/gas,steel...

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Resume #12327

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COMPUTER LITERACY:
MS Word, Excel & Power Point, InstruCALC, INtools (Prelimary), Autocad Rel.14.

EXPERIENCE:
Over 25 years of experience in handling projects in Oil & Gas (Offshore), Petrochemicals, Refineries, Steel Plant etc.

May 02 To Till Date:
Triune Projects Pvt. Limited.
(ISO 9001 COMPANY)
- Monitoring of control man-hours for all projects.
- Monitoring of quality of deliverables as per ISO guidelines of the company.
- Estimation of man-hours
- Preparation of weekly progress reports for all projects.
- Preparation and monitoring of schedule for all projects.
- Preparation and monitoring of work schedule as per list of deliverables.

Major Projects Handled:
BRPL, XYLENE PLANT.
- Preparation and monitoring of work schedule as per list of deliverables.
- Guidance to a team of engineers, designer/draftsmen for preparation of instrument/JB layouts; cable tray layouts, F&G layouts, DCS/PLC specification, instrument data sheets; cable schedule; wiring details; cable tray MTO; bulk MTO;
- Preparation of Material Requisition/Purchase Requisition of various packages like DCS/PLC, vibration monitoring system, HART maintenance system, all field instruments (transmitters, control valves etc.), cables, junction boxes, erection contract etc.
- Instrument data sheets
- Level studies
- Bid evaluation and recommendation for DCS/PLC, field instruments etc.
- Vendor drawing review and comments.
- Progress review meeting with client.
- Co-ordination with client and other disciplines)
*ERHA, FPSO. Deputed at Saipem, France.
- Preparation and monitoring of work schedule as per list of deliverables.
- Guidance in modelling (PDMS) of field instruments and junction boxes; cable trays; F&G detectors, telecommunication equipment, etc.
- Guidance to a team of engineers, PDMS modellers and draftsmen for preparation of instrument/JB layouts (PDMS); cable tray layouts (PDMS), F&G layouts (PDMS) – All layouts are prepared from 2D extraction of PDMS model, instrument data sheets (INtools); cable schedule (INtools); wiring details (INtools); cable tray MTO (PDMS); bulk MTO (INtools);
- Instrument data sheets (INtools)
- Level studies
- MCT layouts
- Vendor drawing review and comments.
- Progress review meeting with client.
- Co-ordination with client and other disciplines).
*9 clamp-on project for L&T (Offshore platform of ONGC)
*BPA reconstruction project for L&T (Offshore platform of ONGC)
*Pre-bid engineering for MODEC, USA FPSO.
*Pre-bid engineering for PENEX-DIH, NHT-RS, FCCGS, SWS and TGT units of Mathura Refinery (Preparation of Material Requisitions for all instrumentation item packages including DCS and PLC, I/O list, cable estimation, cable and hook-up MTO etc)
*Engineering for NAMCONSON Condensate Storage Project, Vietnam. Deputed at PTSC, Vietnam.

March 84 To April 02: Mecon Limited.
(ISO 9001 Company)
Major Projects Handled:

- I, M, N, T, W offshore well platforms for ONGC (Preparation, review and update of drawings like instrument data sheets, instrument index, F & G layouts, fusible plug layouts, I/O list etc.).
- Indian Oil Corporation (LPG Bottling Plant, Guwahati)
- Indian Petrochemicals Ltd. (Butene Plant)
- Oil & Natural Gas Corp. (Food Grade Hexane)
- Benzol Plant of Visakhapatnam Steel Plant
- ONGC - In situ combustion system.
- ONGC - Gas gathering stations.
- Indian Oil Corporation - Terminal Automation Systems
- Rourkela Steel Plant (Coke Oven Batter No. 1B & 3A/3B.)
- Visakhapatnam Steel Plant (Coke Oven Batter Plant 1,2 &
- Visakhapatnam Steel Plant (Coke Dry Cooling Plant nos. 1,2 & 3)
- Indian Iron & Steel Co. (Coke Oven Battery no. 9)
- Indian Iron & Steel Co. (By-product Complex for Batter no.9)
- Munak Galva Sheets Ltd. (Galvanising Line (Furnace Portion)
- Project Management & Site Supervision OF Durgapur Steel Plant – Coke oven battery no. 4A/B; Durgapur Steel Plant- Sinter plant no. 1 &2; United Gulf Steel - Reheating Furnace for Rolling Mills) & Oil & Natural Gas Corp. – Group Gathering Station Balol

Responsibilities:
Proposal making
- Preparation of cost estimates based on budgetary offers obtained from instrument vendors according to the specifications prepared for the project and forwarding to estimating section for cost build-up.
- Preparation of technical write-up, Process and Instrumentation Diagrams (PID) etc. and forwarding to technological / co-ordinating section for compilation of offer.
- Providing technical clarifications on offers, participation in technical discussions with client / his consultant/ collaborator.
- Revision and modification of offers based on discussions with client / his consultant and follow-up with client through technical discussions till placement of order.

Basic Engineering
- Preparation of PI Diagram.
- Preparation of system configuration diagram.
- Preparation of specification of instrumentation equipment and DCS.
- Preparation of power supply and air supply diagram.

Procurement Activities
- Division of work into packages and identification of suppliers for each package.
- Finalising list of approved manufacturers/suppliers in consultation with client.
- Preparation and issue of Tender Specification.
- Receipt of offers from suppliers, technical evaluation, recommendation and negotiation.
- Finalisation of order with successful supplier.

Detailed Engineering
- Preparation of detailed PI diagram indicating tag numbers of each instrumentation equipment, DCS tags, alarm tags, various interlocks etc.
- Preparation of control room layout drawing showing locations of panels/ DCS consoles/UPS, ventilation grills, illumination fittings etc., obtaining approval from client and forwarding the approved drawing to the contractor for execution.
- Issue of civil, electrical, energy and ventilation assignments to concerned sections.
- Internal concurrence of civil, electrical and ventilation drawings.
- Preparation of detailed power supply and air supply diagram.
- Preparation of specification, data sheets and bill of material for all instrumentation equipment and accessories.
- Preparation of cable schedule.
- Preparation of installation drawings for all field mounted instruments.
- Preparation of hook-up drawings, loop schematic and logic diagrams.
- F & G layout drawings, fusible plug layout drawings
- Calculating orifice and control valve sizes based on flow data received from technological section/client and forwarding the finalised sizes to the respective suppliers for fabrication/manufacture.
- Preparation of layout drawing showing location of all field instruments, junction boxes, cable/pipe routes from instruments to control room etc.
- Preparation of I/O list, I/O mapping, dynamic graphics, annunciation and interlock scheme etc. and forwarding the same to the DCS supplier to enable them to develop relevant software and prepare detailed drawings.
- Approval of suppliers' drawings.
- Issue of manufacturing clearance based on approved drawings.
- Inspection and issue of despatch clearance.
- Follow-up for actual despatch and receipt of consignment at site.

Field Services
- Supervision of erection, testing, calibration and loop checking.
- Conducting Preliminary Acceptance Test (PAT).
- Post commissioning services including routine maintenance of instruments, repair of faults etc.
- Participation in overall Performance Guarantee Test (PGT).
- Preparation of "As-built" drawings (incorporation of various changes/ modifications in wiring and configuration of the measurement and control system done at site to suit process requirement).

Project Monitoring and Co-ordination
- Preparation of activity charts for project execution.
- Contract follow-up and recommendation for progress payment.
- Co-ordination with customer, consultant, suppliers, sub-vendors and internal agencies involved in the project.
- As one of the members of the Quality Council in the organization, I have the responsibility of formulating standard procedures and work instructions for various job activities and auditing for the Instrumentation Department, which helped the organization in obtaining ISO 9001 certification which was awarded by M/s. TUV of Germany.

Apr. 81 To Mar. 84:
Engineering Projects India Ltd., Calcutta
Worked as Project Engineer

Major Projects Handled
- Tata Iron and Steel Company – Vertical Shaft Lime Kiln.
- Bokaro Steel Ltd. – Bell type annealing furnaces.

Responsibilities:

Preparation of offers
- Preparation of cost estimates for project cost build-up.
- Preparation of technical write-up, Process and Instrumentation Diagrams (PID) etc. for compilation of offer.
- Revision and modification of offers based on discussions with client / his consultant and follow-up with client through technical discussion till placement of order.

Basic Engineering
- Preparation of PID, system configuration diagram, preparation of specification of instrumentation equipment, preparation of power supply and air supply diagram.
Detailed Engineering
- Preparation of detailed PI Diagram.
- Preparation of detailed power supply and air supply diagram.
- Preparation of specification, data sheets and bill of material for all instrumentation equipment and accessories, cable and pipe schedule, installation drawings for all field mounted instruments, hook-up drawings and loop schematic diagrams, calculation of orifice and control valve sizes, layout drawing.
- Inspection and issue of dispatch clearance.

Field Services
- Supervision of erection, testing and commissioning.

Nov. 78 To Mar. 81:
Wellman Incandescent India Ltd., Calcutta
Worked as Graduate Engineer

Responsibilities:
- Erection, testing and commissioning of instrumentation equipment for various types of furnaces viz bell type annealing furnace, ageing and annealing furnace etc. in plants of Guest Keen Williams, Howrah and ordnance factories in Muradnagar, Delhi; Ichhapur, West Bengal and Mishra Dhatu Nigam, Hyderabad.

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Brief Description

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