Resume - Rotating Equipment Mechanical Engineer

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Resume #17236

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EXPERIENCE SUMMARY: 10 yrs
Designation Company Name Duration Projects Worked for
Rotating Equipment Mechanical Engineer Petrokon, Brunei Jan 2004 Till Date Working in Offshore Group for Brunei Shell Petroleum

Rotating Equipment Mechanical Engineer Jaakko Poyry, Oman Oil & Gas Division) Sept 2003 Till Dec 2004 * Thuleilat Gathering Station
* Yibal A Station
* NIMR Production Station
* Marmul Gathering Station
Machinery Engineer L & T – Chiyoda
(Chiyoda Corp., Japan) Jan 2002 –Aug 2003 * Naptha Hydrotreater and Catalytic Reformer Unit, CPCL- Chennai
* SRU, BPCL-Mumbai
* 2700 TPD Methanol Plant for SIPC Complex at Al-Jubail, Saudi Arabia
Asst Manager WPIL (Worthington Pumps India Ltd), OEM Aug 2001- Nov 2001 * CW pumps for 500MW NTPC
(31500m3/hr,20.5mWC and 2220KW motor)
* Pumping station for MWRI-NED, Egypt (16,500m3/hr, 6.5mWC, 750KW)

Mechanical Design Engineer L & T
(R & D arm of EPC Wing) Dec 1997 - Aug 2001 * 2 x 23 MW CPP for L & T, Awarpur
* 2 x 45MW CCPP for IPCL, Gandhar
* 1x 25MW CPP for UMI, Jamshedpur
* Design and Development of HRSG, CFB and BFB boilers
Rotating Equipment Engineer KRUPP UHDE (I) LTD
(A subsidiary of Krupp UHDE Gmbh – Licensor for chemical plants) Dec 1995 – Nov 1997 * IPCL HDPE (1,60000 tpa)
* BASF, Dispersion
* GACL, Dahej
* RCF, Trombay
* Agiolax plant for Madaus, Goa

Reference Codes / Standards familiar with:
Shell DEP's, PDO Standards, API 610, API 611, API 612, API 613, API 614, API 617, API 618, API 619, API 682, API 672, API 675, API 676, API 677, ANSI B73.1, DIN 24256, VDI 2060, ASME SEC VIII Div-1, HIS, ASME B 31.1, ASME B31.3, BS 848, TEMA

DEGREE, UNIVERSITY, CERTIFICATION AND TRAINING INFORMATION:
* Bachelor of Engineering (Mech), from VNIT (Formerly Visvesvaraya Regional Engg. College), Nagpur, India
* Topper of 1995 Mechanical Engineering Stream
* Course on Condition Monitoring of Rotating Equipments( Organised by L & T- EPA ; Faculty: Dr S K Bhave)
* Course on Design of Centrifugal Pump (Faculty: Dr Soundarnayagam and Dr Arakeri – IISC
* Fluidised Bed Combustors (Facullty: Dr Fredrick Zenz)
* Atmospheric Fluidised Bed Boilers (Faculty: TBW)

Company Chiyoda Corporation, Japan (Deputation through LTC for 7 months)
Discipline Detail Engineering
Project 2700 TPD Methanol Plant for SIPC Complex, Al Jubail @ Saudi Arabia

Details Equipments dealt in this project (Order Value: 50 Crores INR)
* 43MW Syngas and 3MW Feed Gas Trains LLD items ordered on NP, Italy
* 2MW Fan Turbines (API 612 with API 613 and API 614) thr' SNM, Japan
* 1.25MW Seawater supply pumps ordered on Ebara Corp., Japan
* 1.3MW CLCW Package ordered on Elliot Ebara, Japan
* 1.2MW Boiler Feed Pumps thr' Flowserve (API 612 Turbines thr' Coppus)
* API Pumps, 8th Edi ordered on Niigata Worthington
* Non API Pumps Ordered on ITT, Korea
* Sump Pumps ordered on Ensival Moret, Belgium
* API 672 Air Compressor Package Ordered on Elliot Ebara, USA
* Air Operated Diaphragm Pump Ordered on Wilden
* Centralized Oil Mist Lubrication System thr' Lubrimist System
* Submersible Pumps
Role * Worked as lead engineer for rotating equipments
* Making Enquiry Specifications
* Vendor Offer Evaluation
* Technical Recommnendation to Customer through PMC Fluor Daniel
* Attending Queries of Customer and Fluor Daniel
* Making Purchase Order
* Review of Vendor Drawing
* Electrical Load List and Issue of Civil Load List
* Interface with client and vendor
* Interface with piping, civil, electrical and static equipment
* Price summary sheet for all the equipments for procurement aid

Company Jaakko Poyry (Engineering Consultant for PDO, Oman)
Client Petroleum Development Oman
(JV with Shell International Exploration and Production)
Discipline Rotating and Static Equipments

Project Hubara and Sahmah Booster Pumping Station (Petroleum Development Oman)
Details Equipment dealt (Order Value: 20 Crores INR)
Sulzer, UK supplied 5.55MW and 4.5 MW Oil Booster Pump Packages for Sahmah / Hubara Booster Station including Induction Motors, Variable Speed fluid Coupling from Voith, Pressurised Lube Oil System, Capacitor bank for improving PF, NER, Control Panel, Transformer (33/11kV), Air cooled Heat Exchanger

Role * Worked as Engineer for above jobs.
* Offer Evaluation & Technical Analysis of Quotation
* Making Purchase Requisition
* Interfacing with client and vendor
* Interfacing with process, piping, civil, electrical and instrumentation for Packages
* Participating in HAZOP and IPF
* Review of Vendor drawings

Company Jaakko Poyry Group ; EE (Engineering Consultant for PDO, Oman)
Discipline Rotating and Static Equipments

Client Petroleum Development Oman
(JV with Shell International Exploration and Production)
Projects 1. Thuleilat Water Injection Phase II Detailed Design
2. NRPS Third Large FWKO Tank
3. FED Marmul Central Development Phase II DD
4. Al-Burg Early Development
5. Al-Noor Production Station Rectification
6. FED Al-Khlata Water Injection Phase III
7. MMPS Expansion Project Phase I
Details Equipments dealt (Order Value: 45 Crores):
* Centrifugal Compressor Package (1.2 MW) for Marmul Gathering Station
* Reciprocating Compressor Package (1.4 MW) for Marmul Gathering Station
* Flare Package
* Chemical Injection skids
* TEMA R Exchanger
* Blowers
* Water Injection Pump Package (2MW) from Sulzer
* HESP's from REDA
* Rotojet Pumps for High pressuire amine recirculation
* PCP's (Drain vessel / Dry Oil Pumps) from Netzsch Mohnopumpen & Allweiler
* Firewater Pumps as per NFPA-20 from Nijhuis, Holland for Yibal A Station
* Main Oil Pumps (1MW) from Sulzer, UK
* Wet Crude Transfer Pumps from Hottuin BV
* Emulsion Shipping Pumps from Flowserve
* Scrubber
* Air Cooled Heat Exchanger
* Strainers (Basket, Ytype and Conical)
* Horizontal electric submersible Pumps from REDA /
Role * Worked as Engineer for above jobs.
* Concept engineering for deciding the type of compressor (Centrifugal and Reciprocating for Marmul. Assisting the client in preparing the Equipment Selection report
* Concept engineering for deciding the suitable pump type for low flow and high head application (Options: Sandwitched dipahragm recip, Sundyne, Multistage Centrifugal and Rotojet Pumps)
* Making Requisition
* Offer Evaluation & Technical Analysis of Quotation
* Interfacing with client and vendor
* Interfacing with process, piping, civil, electrical and instrumentation for Packages

Company L & T – Chiyoda Ltd
Discipline Detail Engineering
Project Naptha Hydrotreater and Catalytic Reforming Unit (NHT / CRU) for CPCL, Chennai

Details Handled Recycle Gas Steam Turbine Driven Centrifugal Compressor, Reciprocating Gas Compressors (HDT Recycle Gas Compressors and Hydrogen Booster Compressors).Order value: 25 Crores
* Technical Bid Analysis of Dresser Rand and NEA
* Vendor Clarifications and MOM
* Technical recommendation
* Purchase Requisition
* Checking of vendor drawings (P & ID, GA, fabrication drawings, E & l details)
* Interfacing with DRI and piping for carrying out the pulsation analysis (DPULS)
Other rotating equipments dealt in this project
* Horizontal single stage API pumps
* Multistage barrel pumps with two operating cases
* Vertical Centrifugal Pumps
* Reciprocating gas compressor (Designed as per API 618)
Role * Worked as Lead Engineer for above project and looking at Centrifugal and Reciprocating Compressors Packages and overseeing the pumps.
* Attended post order client queries
* Interface with client and vendor
* Interface with process,piping, civil, electrical and static equipment
* Review of Compressor house layout
* Issue of Electrical load list, Civil load list and Equipment summary

Company UHDE India Ltd
Discipline Detail Engineering

Project 1.6 MMTPA HDPE Plant for IPCL, Gandhar

Details Handled Propylene based refrigeration package (685 TR). The list of activities carried out for the said project include:
* Making enquiry specifications on the basis of process design sheet
* Technical bid evaluation of ABB, Mycom and York
* Options evaluated 2 x 70 % screw, 3 x 50% screw and 1 x 100% centrifugal
* Vendor clarifications
* Technical recommendation
* Purchase order specification
* Checking of vendor drawings (P & ID, GA, fabrication details of Condenser,
Economizer, Surge drum etc)
Other rotating equipments dealt in this project
* API pumps
* Cooling water pumps
* Agitators
* Canned motor pumps (Butadiene service)
* Reciprocating gas compressor (Designed as per API 618)
Role * Worked as lead engineer for rotating equipments and refrigeration package
* Attended post order client queries
* Interface with client and vendor
* Interface with piping, civil, electrical and static equipment

Company UHDE India Ltd
Discipline Detail Engineering

Projects NIRMA-LAB, BASF- DIsperson, Madaus- Agiolax, RCF- Ammonia and GACL

Details Rotating equipments dealt under these projects include:
* API, 6th, and 7th Edition pumps
* Pumps designed as per ANSI B73.1, ISO 2858 and DIN 24256
* Cooling water pumps as per HIS standards
* Screw compressor based R 717 refrigeration package comprising TEMA R Condensers,
Surge Drum, Economiser
* Positive displacement pumps
* Hose pumps
* Metering pumps
* Screw pumps
* Canister (Barrel) pumps
* Air compressor package (Reciprocating/ Centrifugal)
* Gas compressor package (Designed as per API 618)
Role * Making enquiry specs
* Technical bid evaluation
* Technical recommendation to client
* Purchase order preparation
* Drawing checking
* Inspection
* Troubleshooting

Company Larsen & Toubro Ltd
Discipline Detail Engineering & Commissioning

Project 2 X 23 MW CPP at L&T- Awarpur
Details 23 MW Turbogenerator (TG) along with divided water box condensor and deaerator is dealt in this project.
Details of the TG package:
* Model: LNK 50/71
* Make: Siemens, A. G
* Design: API 612
* Condensing cum extracting steam turbine
* Auxiliairies include
* Gland steam cooling package
* Vacuum pulling
* Turbine exhaust hood spray
* Lube oil skid
* Centrifuge
* Electrohydraulic Turbine Control System (EHTC)
* Condition monitoring; Bently Nevada 3300 series with proximity probe
Role * Worked as a member of identified project engineering team
* Engineering drawing coordination, checking and approval
* Involved in commissioning activities lube oil skid start up (AOP, EOP and JOP), steam blowing,, vacuum pulling, gland steam sealing, barring mode(turning gear), rolling and synchronizing
* Participated in the guarantee run

Company Larsen & Toubro Ltd
Project IPCL –Gandhar, 2 x 45MW CCPP

Details Equipments dealt in this project include:

* LM 6000PC GT (45MW) and it's auxiliaries (From IHI, Japan)
* 120 tph horizontal HRSG (Licensor Deltak Inc)
* Boiler feed water pump (Ingersoll Dresser)
* ID fan for 120 tph HRSG
* Naptha transfer pumps
* Cooling water pumps

GT used for this project was manufactured by GE and packaged by IHI, Japan.
Role Worked as a team member in interface engineering with piping, civil, electrical and instrumentation and commissioning of GT and it's auxiliaries which included inlet air cooling using Vapour Absorption Refrigeration System, Hydraulically Actuated Diverter Damper, Turbine and Gear Lube Oil System, Diesel Engine for Black Start and De NOx system. Interfacing with instrumentation for integrating field mounted PLC, Mark VI and DCS.

Participated in the trial run and total performance test run of the plant including the fresh air firing mode with part load operation of GT and cogen mode with full load of GT. Interfacing with client consultant (TCE) for various technical clarifications on rotating equipments and HRSG during commissioning of the same.

Company Larsen & Toubro Ltd
Discipline Condition Monitoring of Rotating Machines

Details Order finalisation for condition monitoring of rotating equipment. Following vendor offers evaluated:
* Bently Nevada System – 3300 series
* IRD Mechanalysis
* Bruel & Kjaer, Denmark – B &K 2148

Order was placed on Bruel and Kjaer with the selected model selected as B&K 2148 (Dual channel portable analyzer) for capturing frequency spectrum and noise analysis. Deltratron accelerometers type 4507 was ordered along with the instrument.

Company WPIL (Worthington Pumps India Ltd)
Discipline Design and Development / Application Engineering for Vertical Turbine Pumps

Project 500 MW NTPC- Rihand, MWRI-Egypt, CMDA-Bansdroni and JSPL-Raigarh
Details * Pump model selection for specific application.
* Loss Calculation in System Components and Estimation of Total Differential Head (TDH)
* Hydraulic / Total thrust calculation and Estimation of Static / Dynamic loads
* Selection of Column size and thickness, Bearing, Shaft size(lube/non lube) and Motor rating
* Calculation of GD2 value of pump, Critical speed and L10 life of bearings
* Checking of Performance curve and Superimposition of System resistance curve
* Checking of General Arrangement drawing and Cross Sectional drawing of the pump
* Checking of Sump Layout as per HIS code and Req of Water Hammer Analysis
* Trim diameter calculation for final inspection
* Interfacing with marketing, costing, inspection and contracts.
* Design Review Meeting for the export jobs
* Checking the BOM (Bill of Materials)

Critical Equipments / Packages Dealt in
* HESP
* 95 tph Bubbling fluidised bed boiler
* 120 tph HRSG
* 5.5 MW and 4.5 MW Crude Oil Booster Pumps
* 2 x 23 MW Turbogenerator package for ACW (Supplied by Siemens AG)
* 1 X 43 MW Syngas Compresor Train for 2700 TPD Plant for SIPC Complex, Jubail, Saudi Arabia from Nuove Pignone
* 2 x 45 MW GT packages supplied by IHI, Japan
* Steam Turbine (1.4 MW) Driven Centrifugal Compressors Package for NHT / CRU
* 1 X 685 TR propylene refrigeration package with following options:
* 1 X 100% API 617 based centrifugal compressor (York Design)
* 2 X 70% API 619 based screw compressor (Mycom and ABB design)
* 3 X 50 % API 619 screw compressor (ABB Design)
* Hydrogen booster reciprocating gas compressor package (Designed as per API 618); supplied by IngersollRand
* Canned motor pumps for butadiene application (Offers of Crane, Hydrodyne and Hermetic Pumpen evaluated)
* Agitators for IPCL, HDPE project (Ekato, Chemineer, Remi and Standard Engineers offer evaluated)
* Ammonia transfer pumps, Canister type, designed as per API 610
* R717 based unloading screw compressor package for RCF, Trombay
* Liquid ring chlorine compressor for 500 TPD GACL, Gandhar.
* Vertical turbine cooling water pumps package, 31000 m3/hr and 20.7mlc for 500MW, Rihand project of NTPC
* Turbine lube oil purification skid for2 x 23 MW CPP at ACW

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