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RESUME
Date of Birth & Age: 04.08.1967, 34 years
Marital Status: Married
Educational Qualifications:
1) Qualification: M.Tech (Plant Engineering and Management)-
University: Jawaharlal Nehru Technological University, Hyderabad
Month & Year of Passing: April,1993 (Evening College)
Class Obtained: First class with Distinction
2) Qualification: Bachelor of Engineering (Mechanical))
University: Andhra university, Visakhapatnam
Month & Year of Passing: April,1988
Class Obtained: First class with Distinction
Experience/Organisation Details
Total Experience: Around 14.5 years
1)Name of the Organisation: Reliance Industries Ltd ( ISO 9000/14000 certified )
India’s no 1 Petro Chemical Company.
(Olefin(Cracker) Plant for production of Ethylene, Propylene etc (liquefied)gases & C4,C5 and C6-C8 cut hydrocarbon liquids and related Jetties, Terminal & Tankfarm facilities for Ethylene,Propylene,Petrol,C4,LPG etc cryogenic service fluids and C5,c6-c8 cut,C9, Naphtha, MXI, MXO, Benzene, Tolune etc hydrocarbon liquids handling (i.e. Storage ,feeding, Receiving & Exporting]).
Designation; Period : Manager (Mechanical) ;Jan,1998 to till date
Dy Manager(Mechanical); Oct,1994 to Dec,1997
(7 years &8 months)
Nature of Activity: Planning
2)Name of the Organisation: The Bombay Dyeing & Manufacturing Company Ltd ( ISO 9000 certified )
Petro Chemical Plant;(DMT plant)
Designation; Period : Mechanical Engineer; November,1993 to October,1994
(11 months)
Nature of Activity: Planning
3)Name of the Organisation: Gharda Chemicals Ltd( ISO 9000 certified )
Petro Chemical Plant
Designation; Period : Maintenance Engineer ; June,1992 to November,1993 (1.5 years)
Nature of Activity: Planning
4)Name of the Organisation: Hindustan Fluorocarbons Ltd.(technical affiliation with Autochem, France; A Govt of India Enterprise; ISO 9000 certified Petro Chemical Plant )
Designation; Period : Mechanical Engineer ; June, Aug,1988 to May,1992
(3 years& 9 months)
Nature of Activity: Planning
Skill Sets: 1)Primavera Project Planner – P3
2)Microsoft projects,
3)CMMS – SAP (Plant Maintenance and Materials modules)
4)MS Office(access ,excel, word, access etc.),power point etc.
Experience: Over 14 Years in Maintenance planning, Shutdown/Turnaround Planning in petrochemical Industries .And also in Maintenance of various Rotating and Static Equipment ;Construction Planning including costing.
(Detailed experience is shown in subsequent pages)
Passport No: A 2156590
Expected Salary: Negotiable
Date of Availability: 30 days after receipt of appointment order/visa
DETAILS OF EXPERIENCE)
1) RELIANCE INDUSTRIES LTD.
(PETRO CHEMICAL PLANT. ISO 9000/14000 COMPANY))
(Olefin(Cracker) Plant for production of Ethylene, Propylene etc (liquefied)gases & C4,C5 and C6-C8 cut hydrocarbon liquids and related Jetties, Terminal & Tankfarm facilities for Ethylene,Propylene,Petrol,C4,LPG etc cryogenic service fluids and C5,c6-c8 cut,C9, Naphtha, MXI, MXO, Benzene, Tolune etc hydrocarbon liquids handling (i.e. Storage ,feeding, Receiving & Exporting]).
&
2) THE BOMBAY DYEING & MFG. CO. LTD (DMT PLANT).
(PETRO CHEMICAL PLANT.ISO 9000 COMPANY)
&
3) GHARDA CHEMICALS LTD.
(PETRO CHEMICAL PLANT.ISO 9000 COMPANY)
As a Planning engineer
1) Daily/weekly/monthly Planning & scheduling of all kind of Maintenance jobs/Preventive
maintenance jobs/ condition based maintenance jobs
2) Planning of shutdown jobs
3) Planning of major equipment overhauling jobs.
4) Planning of Modification / De-bottlenecking jobs
5) Planning of construction activities of new plants
3) Progress monitoring of all above jobs
4) Costing of all above jobs
5) Estimating and preparing budgets/Budgetary control
6) Preparation of Templates w.r.t. job assignments of each category of subordinate employee in maintenance dept.
7) Acting as a liaison for all statuary requirements of the plant
8) Evolving philosophy on lump sum jobs/shutdown jobs, Labour supplied ,Annual rate
contracts, evaluating bids and recommendation.
9) Planning of Spares and Spares Control
Planning of jobs related to erection, commissioning, overhauling, maintenance ,shutdown jobs of various plant equipment/Facilities consisting
A Rotating & Static equipment:
All types (Foreign Make like Sundyne, Ebara, Labour, Durco, Worthington, Allis Chalmer, Micro finish, Ingersoll-dresser, Goulds etc. and all Indian makes ) of Roto dynamic pumps {Including pumps with all types of Mechanical seals, High Speed Pumps up to 14,000 RPM and Multistage pumps [up to 14 stage ,Horizontal &Vertical type], submerged pumps; pump pressures up to 76 kg/sqcm}
- Positive displacement pumps (Reciprocating Pumps including Double Diaphragm Pumps, Gear Pumps, Screw pumps ), Lobe Compressors, Blowers , Water Ring Vacuum Pumps, Oil Ring Vacuum Pumps etc.
- Centrifugal Compressor (make: Demag,Elliot [Turbine & Motor driven ] ), Turbines (Steam & Gas ).
- Reciprocating Compressors (Sulzer ,Clerk, Ingersoll-rand, Voltas, Kirloskar, Khosla make etc.) ,Screw Compressors(YORK) etc
- Loading and unloading Hydraulic Arms (for ship loading & unloading),Centrifuges(Bird Many Indian Make), Rotary dryers ,Agitators, Rotary Vacuum Filters, Agitated pressure & Vacuum filter , etc.
- Reactors , Distillation columns, Heat Exchangers (all types), Storage Tanks (including floating roofs ,Sphere Tanks, Ethylene & propylene refrigerated double walled storage tanks temperatures up to –104 deg C ), Ethylene & Propylene vaporisers, Evaporators, Crystallizers, Ejector systems ( Up to Five stage),filters etc.
B Utility equipment:
- Various utilities Like Boilers, Air compressors, Air Dryers(Heat Type), Refrigeration Systems (Temperatures ranging from +5o c to -104 o c.),Cooling Water Systems, Hot fluid systems(up to 380 o c [ Dowtherm, Hytherm, Therminal ]),Demineralised Water Treatment Plants, Nitrogen generation systems, Diesel Generators(SKL, Skoda, BHEL, kirloskar make),Fire Water Systems, HVAC systems.
C Piping/Valves(including various kinds of Safety valves) etc
D Other plant facilities
4) HINDUSTAN FLUORO CARBONS LTD .
( POLY TETRA FUORO ETHYLENE (TEFLON) PLANT .TECHNICAL COLLABARATION WITH AUTOCHEM ,FRANCE )
( A GOVT OF INDIA UNDERTAKING)
(PETRO CHEMICAL PLANT)
As a Maintenance engineer
Maintenance (Including preventive/Predictive Maintenance) of
1) All types of Roto dynamic pumps (Including pumps with all types of Mechanical seals, High Speed Pumps up to 10,000 RPM and Multistage pumps [up to 8 stage ,Horizontal ], submerged pumps ) and positive displacement pumps, (Reciprocating pumps including metering pumps, Gear pumps, water ring Vacuum pumps, Oil Ring Vacuum pumps, Screw pumps etc.).
2) Centrifugal Compressors(Demag Make), Turbines (BHEL make), Reciprocating compressors(,Sulzer, voltas ,Khosla, kirloskar) , Blowers & Ejector systems.
3) Reactors , heat exchangers, distillation columns, Filters , centrifuges and Storage tanks ,Agitators, Storage Tanks (including floating roof tanks),centrifuges (Rotex Make) Loading & Unloading arms etc.
4) Operation & Maintenance of various utilities Like Boilers, Heat recovery steam generating units, Air compressors, Air Dryers(Heat Type), Refrigeration Systems (Temperatures ranging from +5o c to--40 o c.),Cooling Water Systems, Demineralised Water Treatment Plants, Nitrogen generation systems, Diesel Generators( SKL, Kirloskar Make),Fire Water Systems, HVAC systems.
5) Maintenance of Piping ,Valves(including safety valves) etc.
COMMON EXPERIENCE WITH ALL COMPANIES
1) Fully conversant with SAP R/3 PM module for Planning, Scheduling (including costing)of Maintenance Job Activities, creation of purchase requisitions for services & materials ,service entries through PM order, updation of equipment History ,MM module for various material transactions . Equipment reliability/availability/down time analysis, preparation of performance matrices based on guidelines given by M/s AT. Kearney consultants, M/s Solomon Associates, graphs(based on performance indicators) etc.
Note: I have been working in SAP R/3 for the last 2 years plus. I acted as co-ordinator for SAP PM module implementation & smoothening in my plant. I worked in translating data from old system to new system & and also in creating new data required for implementing SAP. Prior to SAP implementation, I was involved in design, development and implementation of Computerized Maintenance Management System called IPMS (Integrated Plant Maintenance System) .
2) Fully conversant with Prima Veera based Planning, Scheduling of shutdown jobs (generating associated close out reports, shutdown ’S’ curves etc.) ,
3) Preparing Budgets(Spares, Consumable, Contract and Capital expenditure), monitoring& control; Material Planning, procurement and expediting etc .Follow up activities in contract awarding, job execution & service entry (i.e. job certification/work order closure) etc.
4) Exposure to TQM, TPM and 6 Sigma concepts. HSE awareness and auditing
techniques using Shell Global Systems and British Safety Council.
5) Preparation of Failure Analysis Reports for all rotary equipment.
6) Generation of different reports viz.
Maintenance Effectiveness,
Reliability indicators, Maintenance Cost indicators,
Recurring Failure Analysis Report and MTBF.
Failure Analysis Recommendations implementation reports,
Spares and Consumable consumption report etc.
7) Experience in preparation of
Overhauling check lists for all rotary equipment
Equipment service Sheets
Assembly / Disassembly procedures of various rotary equipment.
8) Complete knowledge of both rotary & static equipment.
9) Planning &scheduling (including costing)of Plant modification (improvements as well as de-bottle
necking) related project &construction activities . Fully exposed to activities like preparing MTO data base ,raising material purchase requisitions, review of Equipment Specification Sheets, ,Designs/drawings, Technical Bid Evaluations ,liaison with designers, detailed engineers, equipment vendors etc.
10) Construction Planning (including costing)includes planning based on Engineering, Procurement,
Construction and Operation (EPCO) philosophy. Planning and Scheduling using
Primavera Project Planner and Microsoft Project Planner.
Resources planning and Levelling.
Daily, weekly and monthly monitoring reports of the Construction
activities
Tracking of Costs, constraints etc.
11) Maintenance Planning (including costing)includes preparation of Preventive
maintenance, Predictive Maintenance and, Reliability Improvement Schedules,
monitoring of the compliance of these schedules, costing etc .Planning of jobs include job
duration estimation, planning of materials, contracts and other resources.
12) Contracts Planning including Requests for quotations, costing, preparation
of comparison statements and decision making based on the merits and demerits
of contractors.
13) Planning of Shutdown jobs/projects , Commissioning of Plant
equipment.
14) Knowledge of API equipment standards .
15) Knowledge of Material Standards &Codes
16) Monitoring efficiencies of various Equipment & Energy Audit.?
17) Conversant with Condition monitoring techniques/appliances.
18) Fully conversant with all computer applications Ex. Prima Veera, window 98
applications Microsoft access, Microsoft excel & Microsoft project, Microsoft
Power point, fox pro programming, E. Mail Systems and many other applications.
19) Knowledge of health, Safety, environmental procedures & Fire Systems
20) Knowledge of Various Process , Process Material characteristics & process
Parameters
21) Exposure to Quality Management Systems (ISO9000)
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