Resume - Instrument design engineer in BHEL (Bharat Heavy Electricals Ltd), Hyderabad, In...

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DESIGN & ENGINEERING – CONTROL & INSTRUMENTATION
Extensive Engineering career with over nine years of experience in C&I application engineering of steam turbine driven power plants, compressors in Oil & Gas, Fertilizer, Petrochemicals & Refineries. Commitment to excellence and strong customer orientation to deliver innovative solutions that serve corporate objectives. Accomplished team leader with professional attitude in motivating and guiding diverse technical staffs to deliver optimal performance. Competently juggle multiple assignments while maintaining the highest quality.

Major Fields of Expertise Include:
Contract Engineering of steam turbine driven power plants (both Utility & Captive)

Contract Engineering of compressors used in Oil & Gas, Refinery and Petrochemicals, Fertilizer plants.

Proposal Engineering.

Organisational development

Preparation of specifications, procurement, selection, Design & Engineering of DCS, PLC.

Electronic Governing system

Machine Monitoring System

Turbine control system like Interlocks & protections, Turbine protections, ATRS (Automatic Turbine Run-up System), ATT ( Automatic Turbine Testing), TSE( Turbine Stress Evaluator)

Sequential start up systems, Antisurge control system of compressors

Preparation of specifications, procurement, design & engineering of control panels, Marshalling cabinets.

Preparation of specifications, selection and sizing of control valves, safety valves, flow elements, desuperheaters.

Preparation of Instrument schedule, Instrument hookups, cable schedule, Inter connection diagrams, logic diagrams, loop diagrams, closed loop diagrams.

Training & development

Site/Field support services

Vendor Development

Selected Accomplishment
Handled over 50 prestigious power projects (both utility and captive power projects). This has given an unique opportunity to work with almost all major consultants / customers in India.

Handled over 20 compressor projects with major customers / consultants in India& abroad

DNV certified HSE lead auditor

Part of core team implementing HSE (Health, Safety & Environment) in BHEL, Hyderabad. Special responsibility of implementing HSE in Steam Turbine and Compressor Engineering.

Part of core team to prepare BHEL to meet overseas challenges & business development.

Conversant with stringent technical and quality requirement of global customers like SHELL, PDO.

Career Progression
BHARAT HEAVY ELECTRICALS LTD(BHEL), Hyderabad, India
Duration: August 1995 to Present
Present Designation: Senior Design Engineer (C & I ),Turbine and compressor Engineering

Joined as Engineer Trainee in 1995 and subsequently working on permanent full time basis in Control & Instrumentation design section of Steam Turbine and Compressor Engineering (TCGT division)

Responsibilities Include:
a) Application Engineering (Utility, Captive & EPC power projects)
Creation of P&IDs in conjunction with System Engineering.

Selection & preparation of Instrument specifications and Instrument schedule.

Selection & preparation of specifications, sizing of control valves, Safety valves, Flow elements and Desuperheaters.

Technical recommendation of all bought out items.

Preparation of specifications, technical recommendation, design, engineering of control panels like Turbine Control Panel, Unit control panel, Local panel, Marshalling Cabinets.

Preparation of specifications, technical recommendation, selections, design and Engineering of DCS, PLC.

Technical recommendation, Engineering & customization of electronic governing system for speed control, load control, frequency control, pressure control application.

Engineering of Automatic Turbine Run up System (ATRS), Automatic Turbine Testing (ATT), Turbine Stress Evaluator (TSE), Sequential start up of compressors.

Preparation of specifications, technical recommendation, selection & engineering of Machine Condition Monitoring System.

Preparation of following drawings and documents as per project requirement
-Control overview diagram
-Control philosophy
-Instrument schedule
-Annunciation schedule
-Loop diagram
-TSI(Turbosupervisory Instrumentation) Scheme
-TSI(Turbosupervisory Instrumentation) loop diagram
-Closed loop diagrams
-Logic diagrams
-Turbine protection scheme
-Cause & Effect diagrams
-Junction Box Connection diagrams
-Inter connection diagrams
-Cable schedule
-Impulse & pneumatic hookup drawings

Resolution of engineering punch points with customers and vendors
Issue of Erection documentation, preparation of O&M inputs.
Site support services
Preparation of As-built drawings/documents
Design audit b) PROPOSAL ENGINEERING
Preparation of techno- commercial offer for C&I package for steam turbine driven Thermal power plant (Utility, Captive & EPC) and Compressors.

Responsibilities include preparation of-
Control overview diagram
Scope, Exclusion & terminal points
Comments and deviation
Electrical load list
Utility list
DCS I/O
PLC I/O
C&I price Estimation
Customer's Technical Queries (TQ) clarification
Attending TQ clarification meeting with customers
Preparation and use of reference database for accurate estimation.

c) HSE (Health, Safety & Environment): Special Assignment
- DNV certified HSE lead auditor
- Part of core team to effectively implement the HSE (ISO 14001 & ISO 18001) in BHEL

Specific responsibilities include:
- HSE coordinator for steam turbine and compressor Engineering.
- Established system for implementing HSE in Engineering.
- Developed objectives and targets for Engineering in line with corporate & plant level HSE objectives & targets.
- HSE focus is on Design improvement and design optimisation
- Monitoring performance against predefined performance indicators.
- Building awareness in HSE among employees, customers & vendors.
- Representing Engineering division in various HSE forums.
- Meeting stringent HSE requirement of customers like PDO, SHELL etc.
- Participation in HAZOP (Hazardous Area Operability Study) and IPF (Instrumented Protective Function) Study.

(d) PRODUCTIVITY IMPROVEMENT: SPECIAL ASSIGNMENT
Undertaken specific predefined productivity improvement project every year to meet the company's vision requirement.

Main Responsibilities include:
- Establishment of rate contract for major C&I items to reduce cycle time for procurement
- Vendor development with sustainable quality requirement
- Design optimisation to improve efficiency and reduced material contents
- Reduction in raw material usage.
- Use of site return materials

TYPE OF EXPERIENCE
Contract Engineering management and execution.
Project Organization and management
Proposal Engineering
System troubleshooting, analysis.
Organization development

SPECIAL EXPERTISE
DCS:
Extensively designed and Engineered DCS of various types and makes such as
-MAX DNA (BHEL EDN, Bangalore)
-TDC 3000 (TATA HONEYWELL)
-CS 3000 (YBL)

PLC
Extensively designed and Engineered PLC of various types and makes such as
-Series 90-30 (GE-FANUC)
-S7 & S5 (SIEMENS)
-Control logics (Rockwell Automation)
-621-35 (TATA Honey well)
-TMR PLC (Triconex)

Electronic Governor
Extensively used electronic governor of various types and makes such as
- MAX DNA (BHEL EDN)
- 505/505E, 5009, Micronet (Woodward Governor, USA)

Machine condition monitoring system
Extensively used Bently Nevada 3300 series & 3500 series Machine Monitoring systems for all turbine and compressor projects

Anti Surge Control System for Compressors
Extensively used CCC,USA make series 3+ and series 4 antisurge control systems for various compressor projects

Experience with field smart transmitters of various makes such as
Extensively use transmitters of different types of various makes for all projects. Mainly Used the following makes:
- Rose Mount
- Tata Honey Well
- ABB
- YBL
- Magnetrol
- Chemtrol

Control valves
Extensively use control valves of various types of various makes for all projects. Mainly Used the following makes:
- IL
- MIL
- Mokveld
- NP
- Fisher

Safety valve
Extensively use BHEL, Trichy make safety relief valve

Desuper heater
Mainly used the following makes
-ARCA
-Fisher Xomox
- Chemtrol
- IL

Flow Elements
Mainly used the following makes
-Micro precision
-IL,
-GIC

MAJOR CUSTOMERS/CONSULTANTS DEALTH: Among many the majors are:
- NTPC
- SEBs
- TATA PROJECTS
- HINDALCO
- NALCO
- GIPCL
- RIL
- IOCL
- HPCL
- BPCL
- ONGC
- CPCL
- MRPL
- TISCO
- PDO
- SHELL
- PARSONS
- EIL
- PDIL
- DESEIN
- AVANTE-GARDE
- DCPL

COMPUTER SOFTWARE
- Auto CAD
- MS office (Word, Excel, PowerPoint, MS projects)
- Part of core team to implement use of SAP and INTOOL in steam turbines and compressor Engineering

TECHNICAL TRAINING
- HSE Lead Auditor– 2003 for 7 days: by DNV, India

- PLC Engineering – 1999 for 7 days: by SIEMENS India

- Leadership – 2004 for 4 days: by BHEL, Hyderabad (External faculty)

- Planning and organising – 2003 for 4 days: by BHEL, Hyderabad (External faculty)

- Electronic Governor – 2003, 2004 for 2 days each year: by Woodward Governors India

- Vibration monitoring –2003, 2004 for 2 days each year: by Bently Nevada, India

- DCS Engineering – 1999 for 10 days: by BHEL Hyderabad

- DCS Engineering - 2002 for 10 days: by BHEL EDN

EDUCATIONAL & PROFESSIONAL DEVELOPMENT
- B.E (Electronics & Communications)-1994 from Bengal Engineering College, University of Calcutta, India. Bengal Engineering college is India's 2nd oldest Engineering college and one of India's best engineering colleges. The College is now " Bengal Engineering and Science University". For details, please visit "www.becs.ac.in"
- DNV certified HSE(Health, Safety and Environment) Lead Auditor

Mother tongue: Bengali
Other language known: Fluent in English, Hindi
Interpersonal skills: Commitment to excellence
Customer orientation
Leadership
Professional Attitude
Hobbies: Music, painting and traveling

OTHER DETAILS
1. Salary Expected: Best in the Industry
2. Time factor required, if selected: 1 month advance notice
3. Willing to relocate: Yes

REFERENCES AVAILABLE ON REQUEST

The information contained in this document may please be treated in confidence and shall not be used for any other purpose other then the reason for which this CV is being submitted.

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