Resume - BE Chemical Engg. Experience in Multinational Storage terminal Ship loading/ unl...

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July 01,1997 To date Engro Vopak Terminal Limited Port Mohammad Bin Qasim Karachi A High Tech. Bulk Liquid Chemical storage Terminal at 104 acres having it's own JettyA joint venture of Engro Chemical Pakistan Limited (Formerly EXXON) and Royal Vopak of Holland.Responsibilities as Customer Services Head 02 years * Certification of ISO 9001-2000 for the company.* ISPS Certification of the Port Facility* DMR (Deputy Management Representative) and conducting QMS, EMS, CDIT and Insurance audits.* Facilitated Operation, Maintenance, Commercial and HR procedure manuals preparation for ISO 9001 certification.* Remained Head of Customer services department and made Inventory management software,* Resolving customer issues related to inventory and services issues.* Liaison with shipping agents and the customers for making shipping plans.* Preparation of expense budget and capital budget of the section and contract management.* Looking after whole terminal Security with reference to ISPS requirements* Supervision of Customer Logistic Supervisor, Admin IR Supervisor, IT & HR section of the terminal.* Stewarding progress on KPI, ISO objectives and budget utilization on quarterly basis to the management committee.As Operation Engineer 06 yearsa) Safety Health & Environment * Enforcement of Permit to work System, Safety Critical Devices system, Lockout tag-out, and management of change through Sub SOC* Conducted CDI-T audit with audit Team * Team leader in fire-fighting and emergency handling.* Initiating incident reports and carrying investigation reports.* Monitoring of all safety equipment and ensuring that they are in working order.* Recommend Process Modification to Safe Operation Committee.* Control of waste disposal. Participated in a oil spill drill carried out at KPT* Preparation of Safe Operational Procedures* Eight years of Safe Operation without any LTI* Participation in HAZOPSb) Operational Activities* Overall responsible for Ship berthing operation, Pumping and truck loading/unloading of Phos. Acid, Acetic Acid, LPG, VCM, AN, Paraxylene and MEG through our storage terminal * Planning & Scheduling of Staff as per need.* Making loading and unloading plans according to shipping schedules and communicate CCR for arrangements of the tank farms and the pipelines.* Making joint dip statement along with the shipping agents and the surveyors.* Calculations of the chemicals, petrochemicals and liquefied cargo by using ASTM tables and stock control.* To transport the product to the customers by means of tank lorries * Pumping of product to customers' storage facilities * Routine check of Marine loading arms, Jib crane, Fire-fighting system, Fire and gas detecting panels, Pumping stations, Power generation room, MCCs, Loading bays and Tank farm and their accessories.* Supervision of preventive and shutdown maintenance jobs.* Enforcement of SHE Policies.* Control of different operational parameters for Distribution, storage and transportation of Bulk Liquid Chemicals such as Acetic Acid, Phosphoric Acid, Paraxylene, Acrylonitrile under atmospheric conditions and Liquefied Petroleum Gas, Vinyl Chloride Monomer under pressurized conditions.c) Commissioning and Training* Carried out commissioning of LPG, VCM bullets, AN, PX and AA marine loading arms, Pumping stations and truck loading bays of LPG, VCM, Acrylonitrile. Commissioning of Instruments having Petro-counters and micro motions, batch controllers and tank farms and their state of the art measuring equipment.* Calibration of tanks and bullets.* Trained operation team to operate Loading arms, Pumping Stations, Loading Bays, Pigging operations, Jib Crane operation, Generator operation, chiller and nitrogen blanketing system.* Trained operation team for fire and safety preparedness.* Trained operation team on SOP.Shift Engineer January16, 1993 to June 30,1997 DYNEA PAKISTAN A joint venture of Dynea Norway and Habib Group of Pakistan.A petrochemical industry manufacturing Formalin on continuous plant by Oxidation of Methanol using Silver Catalyst process on DCS system.Manufacturing Amino Resins and Amino-plast Molding Compounds on six Polymerization Reactors of different capacity.* Managing short term and long-term production plans to achieve targets.* Maintaining and controlling all the process parameters involved in continuous formaldehyde manufacturing plant, polymerization of amino resins and amino-plast molding compounds at six reactors and with close coordination with utility section. * Responsible for independent management of all operational and process activities of all three plants and utilities as well. * Troubleshooting of all operational and process faults and maintaining the quality of products by in process testing at different stages of production and storage. * Supervising shut downs and preparation of methanol vaporizer, absorption tower, compressors and preparation of main reactors and laying catalyst for the start-up of the plant.* Receiving of raw materials. Recommend changes in Master Batches.* Handling a team of thirty members comprising of Supervisors, Operators and Labors. * Managing dispatches to different customers and receiving of raw materials.Achievements* Prepared SOPs and work instructions for ISO 9000 implementation for production department.* Director Tech. selected me to work on KAIZEN continuous improvement program. I reduced the defective percentage by over 50 percent by utilizing seven statistical tools of quality improvement i.e., by using Pareto Charts, Fish bone diagram, Control charts and Graphs and was responsible to report Director Technical.* Installation and commissioning of twenty metric ton batch reactor for Polymerization and installation of a de-ionization unit for Formaldehyde PlantShift Manager/ Deputy Manager Production June 02,1989 to Jan 15,1993 Minchem Private Limited Manufacturer of Barium Compounds i.e. Barium Sulfide, Barium Carbonate and Sodium Sulfide. Responsibilities* Independent Supervision and control of all unit processes, which include reduction of Barite in rotary Kiln and neutralization reaction of Barium Sulfide with Sodium Carbonate.* Supervision and control of all unit operations that include Crushing, Grinding, Screening, Filtration, Leaching and Evaporation.* Material Balancing of the products and raw materials input.* Staff scheduling as per production plans. * Responsible for managing utilities section as well, which include Boiler, Waste-heat Boiler, Cooling Tower, Compressors, Water Softening Unit and Generator.* Implementing preventive maintenance plan and supervision of emergency shutdown maintenance.* Troubleshooting of all operational and process faults and maintaining the quality of products by in process testing at different stages of production and storage. * Responsible to handle a team of thirty-five members comprising of Supervisors, Operators and Labors.
Life member Pakistan Engineering Council. Registration No. CHEM/2118.
English, Urdu
Valid till 2008
50 K + Bonus + HOAP + Gratuity + PF + Medical.

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