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Resume #2290

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CAREER CHRONOLOGY

Elmar (Houston) – A Varco Company Leading manufacturer of wireline pressure control equipment, perforating hardware and casing services. Quality System I have responsibility for the creation and implementation of the Quality Management system to ensure that the production process of wireline pressure control products complied with good manufacturing practices. This involved gaining ISO 9001 accreditation. More recently, updating the management system to comply with the requirements of ISO 9001:2000, allowing Elmar to consistently manufacture the highest quality products and fulfill customer requirements. Perform quality audits internally on major suppliers and for customers when requested. Monitor all product and system non-conformances and customer complaints and ensure timely disposition and recommend corrective preventative action. Development and maintenance of quality management procedures, works instructions and documents. Compiling Project Quality Plans. Quality Control Scheduling of Inspectors work ensuring all equipment and gauges are available and calibrated and all materials testing and coating are as per prints. Dealing with all inspection/engineering queries. Submitting engineering change orders. Final Inspection of all completed equipment prior to release to the customer. Equipment Certification Checking all Independent engineering design reviews, material specifications, traceability and testing, witnessing all hydrostatic pressure testing, liaising with Third party inspectors to gain final product certification to applicable API, DNV or required Industry Standards. Safety Enforcing corporate Health, Safety and Environmental procedures are adhered to in all aspects of the business ie Workshop and Field Operations. Conducting safety meetings and encouraging 'toolbox talks'. Carrying out safety audits and risk analysis. Assure company practices are in line with OSHA Regulations with regards to: PPE, accident reporting, emergency drills, lock-out tag-out, handling chemicals and disposal of hazardous waste. Materials Control Approval of all suppliers, reviewing all purchase orders and resolving all purchase order and invoice queries. Analyzing supplier performance through computer generated reports. Negotiating Contracts with all major suppliers. Working closely with Purchasing and Inventory Control personnel to guarantee the availability of all parts/equipment as and when required. Training/Managing Staff Supervising all QA/QC and Materials Control staff. Conducting interviews with potential staff for all areas of the business. Conduct performance reviews, counseling sessions, directly involved in disciplinary action and grievance procedure. Induction training for all new staff, ongoing training on quality and safety procedures.

Elmar (Aberdeen, Scotland) QUALITY ASSURANCE ENGINEER Initially employed to monitor and update the Quality Management system, manage a large inspection team and deputize for the QA Safety Manager in his absence. After 1 year became responsible for the implementation of the Quality Management system and manufacturing methods within the Perth, Australia and Houston, USA facilities.
Main responsibilities included:* Developed and performed internal audits, reported findings and followed up on agreed corrective actions for all Elmar locations worldwide* Scheduled QC Inspectors work and dealt with inspection queries and problems within Machine Shop, Assembly, Fabrication, Paint Shop, Casing Shop, Perforating Shop and Sand Control Screen Shop* Monitored non-conformances and implemented appropriate corrective/preventative action* Performed final inspection of finished products and reviewed technical details of document packages before release to the customer* Maintained approved supplier listings and records in conjunction with materials control
HydroBond Engineering Ltd (Sister Company to Hydrocable Systems)Manufacturers of connectors, penetrators and underwater lights.QUALITY ASSURANCE MANAGER Promoted from previous position with Hydrocable Systems to Quality Manager covering both companies, supervising several Quality Engineers and both Inspection departments. Main responsibilities included:* Gaining ISO 9001* Maintaining all aspects of the Quality System* Approval of all manufacturing packages and purchase orders* Organizing a Team of Machine Shop and Electrical Inspectors* Supervising all pressure testing* Conducting Final Inspection of all finished goods* Monitoring all non-conformances and customer feedback and implementing long-term corrective action* Conducting internal and external Third Party audits* Compiling Quality Plans for major projects* Worked with R & D Department on testing of new products and improvement of existing products* Compiling data and chairing bi-annual Management Systems Review meetings1996 to July 1998
Hydrocable Systems Ltd (Aberdeen, Scotland)Manufacturers of custom design cable

QUALITY ENGINEER, QUALITY INSPECTOR, MACHINE OPERATOR

Began as an Apprentice Machine Operator for cabling machines, trained in all aspects of the Cabling Industry, including Operation of cabling and extrusion machines, machine tear-down, rebuild and maintenance, Production, Quality, Design, Materials Control and Marketing. During this time I studied Mechanical Engineering at day release College. Promoted to Quality Inspector where I was responsible for the Electrical Testing Lab, conducting incoming, in-process and final inspection on all raw materials and manufactured cables. Promoted to Quality Engineer working under the Quality Manager for Hydro Bond Engineering. Learned all aspects of Quality Systems management and trained as a Lead Auditor for BS EN ISO 9001. Due to the size of the company, I was involved in all aspects of the business including the arrangement of all international shipping. January 1993 to August 1996

EDUCATION* Lead Auditor Course – IRCA Qualified Lead Auditor* Lead Auditor Transition Course to ISO9001:2000 (DNV)* Internal Auditor Course – IRCA Internal Auditor* City & Guilds Quality Assurance Written Part 1* Organized Quality Issues – Higher Scotvec* Mechanical Engineering – ONC

TRAINING COURSES* OSHA: The Complete Compliance Workshop* Bargaining with Vendors and Suppliers* Understanding Letters of Credit* Understanding ISO 9001:2000

OTHER EXPERIENCE AND ACHIEVEMENTS* Gained ISO 9001 approval for HydroBond Engineering and Hydrocable systems * Implemented Quality System and gained ISO 9002 approval in Elmar Services Pty, Perth, Australia* Selected as a Quality expert by Schlumberger to conduct quality audits on Machine Shops in Nigeria, Africa* Consulted for Elmar Inc in Houston, Texas on Quality System Procedures and Manufacturing processes ultimately gaining ISO 9001 approval

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