Resume - Total of 27 years experience in Inspection, Quality Control and Non Destructive ...

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Resume #24379

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CURRENT EMPLOYMENT DETAIL
Period: March 2005 to till date.
Employer: TL Offshore SDN BHD, Malaysia for Shell Offshore Projects, Brunei.
Position: QA QC Supervisor / Senior Welding Inspector
Project: In Derrick Lay Barge - DLB264

Champion West Phase 3 Development Project

* Involves installation of new drilling platform (CWDP-1) situated approximately 10km NW of the existing Champion Main complex CPCB-7; 2 nos of new DN400 10km pipelines transporting HP multiphase fluids from the new platform to the existing facilities on CPCB-07 platform with submarine cable for power supply from CWWJ-2 and riser installations.

Egret Oil Acceleration Project
* Involves installation of 17km, DN400 oil pipeline from an existing offshore facility EGDP-1 to FACP-4. The new pipeline transporting Egret fluid in HP multiphase to FACP-4 Crude Stabilisation facility prior transporting the oil to Seria Crude Oil Terminal (SCOT)AMAP-6

Activities:
* Overall responsibility on all onshore/offshore-related QA/QC work is carried out in accordance with the approved PQP and Inspection & Test plan.
* Ensure all documentation to execute the work such as approved welding procedures, Quality Control procedures, NDT procedures, Codes; standards are available at work site.
* Verify that all applicable equipment is calibrated and has valid certification.
* Ensure that all quality documentation and inspection reports are collated, endorsed and compiled correctly.
* Verify installation processes are carried out in accordance with approved procedures & specification.
* Responsible for WPS, PQR, Welders' qualification includes witnessing CTOD as per Clients' requirement.
* Maintenance of material traceability includes material inspection as per the project requirement.
* Guidance to Welding Inspectors, Painting Inspectors and AUTO UT Team (Rotoscan) to perform QC inspection on welding, coating and NDT activities as detailed in the Inspection Test Plan; organise NDT of welding joint; record and compile weld joint report for submission; the authority to reject defective work.
* Co-ordinate with QA/QC Coordinator and Barge Superintendent appropriately.
* Authority to Interpret and approve AUTO UT inspection results on behalf of TL Offshore.
* Monitoring of application for pipeline joint coat and wrapping work.

PREVIOUS EMPLOYMENT DETAILS
Period: September 2001 to March 2005.
Employer: AIB-VINÇOTTE International & Partners (LLC) Muscat, for Petroleum Development Oman, (PDO)
Position: Inspection Supervisor / Senior Static Inspector
Activities:

* Guided the Inspection personnel to reach the targets and plan to preserve the integrity of piping, static equipments and lifting equipments for safe and uninterrupted operations to maintain PDO's production performance, by allocating appropriate personnel.
* Give importance to Safety with Pro-active measures and to conduct regular HSE audit and weekly HSE meeting to fulfill the commitment of LTI free contract.
* Initiate job lists of shutdown inspection from existing system / records and inspection requirements for all equipments.
* Performance of internal / external planned & unplanned inspections on all static equipments / facilities.
* Recognize the type of corrosion/deterioration from findings & commence appropriate monitoring methods in consultation with process & corrosion groups.
* Preparation of inspection work instruction with repair procedures & testing requirement confirming to approved welding procedures that are made in line with the engineering standards & international standards.
* Keep tracking of equipment & piping retirements and initiate suitable steps of renewal.
* Interact with vendors regarding welding activities. Familiar with range of materials including carbon steel, low alloy steels, stainless steels & nickel-based alloys and all common welding processes like SMAW, GTAW, SAW, GMAW.
* Inspection of surface preparation and coating inspection on pressure vessels, piping, storage tanks and structures.
* Verification of all inspection reports for submission to PDO and maintain their inspection filing system.
* Preparation of weekly & monthly Inspection reports and managing all the documents related to the contract.
* Witness the testing of relief valves and maintain the certification record.
* Familiar with computerized maintenance management inspection system like PACER, EPMARS, SAP. Update the system with next due inspection dates and equipment history.

Period: April 1999 to May 2001
Employer: Quality Inspection & Survey Services, Sharjah, UAE.
Position: Operations Manager
Activities:

* Initiated the company in UAE market for NDT and Heat Treatment works.
* Close association with clients, suppliers and management on a regular basis to ensure smooth functioning of organization in line with ISO 9000 quality system.
* Leading and monitoring of entire organization team members to achieve quality objectives.
* Performance assessment of individual employee and reporting to top management.
* Professional interaction & co-ordination with third party inspectors for all required inspection activities like dimensional, welding, painting and NDT inspection aspects on behalf of the clients.
* Radiographic film interpretation and evaluation in compliance with relevant codes.
* Preparation of QCP, WPS and witnessing PQR & WPQ for various projects. Follow up corrective action to improve quality system. Control of welders' performance in production welding & welding supervision.
* Witnessed shrink sleeve coating, blasting, painting, holiday and pinhole test on coated and painted spools.
* Evaluate test result of various NDT methods against respective international standards and performed various non-destructive testing works as and when required.
* Ensure high operational standards and safe working of all personnel at all times.
* Calibrate test equipment, which are used for magnetic particle testing and ultrasonic testing to standard settings.

Period: February 1998 to March 1999
Employer: Lonestar Technical Services, Dubai, UAE.
Position held: NDT Coordinator / Multi Disciplined Inspector.
Duties:

* Day to day operational co-ordination and supervision of all NDT & HT activities.
* Review of quality assurance procedure & plan, active involvement at the time of implementation of ISO 9000 procedures & quality manuals under the guidance of Lloyds Register, Dubai.
* To perform duties and jobs related to the advancement of the company as assigned by the management from time to time.
* Performed in-service inspection and issue necessary recommendations to rectify corroded or damaged components of pressure vessels, heat exchangers, process piping, flares and storage tanks at BP AMOCO Sharjah Oil Company & DEWA (Dubai Electricity and Water Authority).
* Witnessing WPQ, PQR & WQT, preparation of welder performance record, consumable, raw material storage and control as a third party inspector.
* Film interpretation and evaluation as per codes/Standards.

Period: February 1997 to February 1998
Employer: McConnell Dowell Middle East LLC, Dubai, UAE.
Position held: Senior QA/QC Engineer
Duties:

* Supervising and performing stage inspection activities like inflow material inspection, in-process inspection and final inspection
* Monitoring welding procedure and witnessing welders' qualification tests as per need.
* Control of welders' performance in production welding and welding supervision.
* Conducting PQR and WQT using portable arc monitoring unit, trench inspection, raw material identification, fit-up check for using internal & external clamps, interpretation of RT films, lowering and back filling, blasting & shrink sleeve wrapping inspection, witnessing hydro test, inspection of pipe spools and co-ordination with NDT team and commissioning team.
* Documentation of QA/QC records, inspection reports package includes material identification, welding, NDT records, painting records and as-built drawings.
* Conducting weekly meeting with welders at site office for quality improvement.

Period: March 1992 to September 1996
Employer: Société Générale de Surveillance S.A., Dubai, UAE.
Position held: NDT Operations Coordinator / Multi Disciplined Inspector.
Duties:

* Regular interaction with clients, execution of inspection & NDT jobs as per requirement and satisfaction of the client' inspectors.
* Provide guidance to NDT trainees and occasionally checking their performance for further recommending them to higher training.
* Selection of staff, in liaison with managers and regional ASNT Level III, of correct caliber and work experience to fulfill assigned duties.
* Conducting toolbox meeting to ensure safety measures are followed strictly.
* Initiation of specific procedure & method statement for specific jobs whenever needed.
* Conducted UT, MT, PT, RT, VT on various jobs during fabrication for various clients.
* Witnessing surface preparation and painting inspection on pressure vessels, piping and structures at various clients' facilities.
* Witnessing of pressure test of vessels, witnessing of welders' qualification test, review of contractors' data dossier, punch list, holiday test for below ground pipe line.

Employment Details in India

Period: September 1978 to February 1992.
Employer: Escon Technical Services Ltd., Coimbatore.
Position held: Multi-Disciplined NDT Inspector.
Duties:
* Worked at various plant construction sites in India. Executed the NDT job effectively to meet client schedules. Performed various methods of NDT like UT, MT, PT, RT, VT on pressure vessels, LPG sphere, storage tanks, pipeline, piping and castings.
* Dealt with various clients like Bharat Heavy Electricals Ltd., Trichy; Mazagon Dock Limited, Bombay; IOCL LPG Bottling Plant, Calcutta; Mazagon Dock Limited, Mangalore; Cochin Refineries Limited, Cochin; Salal hydropower Project, Jammu & Kashmir; Canyan Hydro Power Project, Sri Lanka; Kalpakkam Atomic Power Plant, Madras; Ashuganj Fertilizers & Chemicals Ltd., Bangladesh; Vijay Tanks & Vessels Pvt. Ltd. Bombay.

TECHNICAL APPROVAL FROM
* Shell, Brunei as Senior Welding Inspector for Offshore works in 2005.
* PDO, Oman as Company Site Representative (CSR) in 2002.
* PDO, Oman as Senior Static Inspector for static equipments in 2001.
* Dubai Municipality to witness pressure tests on vessels and containers in 1995.
* McDermott Dubai to conduct UT on offshore/onshore structures in 1992.
* ABS Europe to perform Ultrasonic inspection of shafts repairs in 1992.
* Nuclear Power Corporation at BHEL, Trichy to test nuclear components in 1991.
* Engineers India Limited & ABS Surveyors at Mazagon Docks Limited, Mangalore to test offshore structural welds (TKY Joints) by Ultrasonic Testing in 1986.
* BARC, India (Dept. of Atomic Energy) as Radiography site-in-charge in 1979.

EQUIPMENT USED
UT Krautkramer USM 25 DAC, USN 50, USK-6, USK-7, USL-32, Epoch II, D-Meters
MT Electromagnetic Yoke, Permanent Magnet, Prods, Coil
RT X-Ray (Andrex, Philips, JME) Gamma ray (Ir192, Co60, Crawler)
Boroscope, Weld Gauge, Holiday Detector, Hardness Tester – Equotip, Krautkramer Dynamic

Codes and Standards Dealt with all the International codes

OTHER ASPECTS
Computer Packages Known: Microsoft Office 2000, SAP, Pacer, Visio Professional
Driving Licence: Valid UAE / Omani / Indian Driving Licence.
Awards: Best management representative award from SGS, Dubai.
HSE Performance awards from AIB-Vincotte, Oman.

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