Resume - Corrosion control, cathodic protection

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Resume #24701

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Job title SENIOR CATHODIC PROTECTION ENGINEER
Date of birth 09-04-1959
Nationality INDIAN
Professional experience 18 YEARS OF CORROSION RELATED EXPERIENCE
Summary of qualifications 1977- 1982 INSTITUTE OF TECHNOLOGY, BHU, BANARAS, INDIA.

ƒÜ CHEMICAL ENGINEER (B.TECH.)
ƒÜ FIRST CLASS WITH HONOURS
ƒÜ 1983 INDIAN MERCHANTS CHAMBERS
ƒÜ POST GRADUATE DIPLOMA IN BUSINESS MANAGEMENT
ƒÜ FIRST CLASS FIRST

Professional memberships NACE International, USA.NACE CP LEVEL-3 SPECIALIST CERTIFICATION IN PROGRESS
Completed ASNT LEVEL -2 Certification in UT, RT & MPT,
ASNT LEVEL-3 Certification in progress.
BGAS-CSWIP COATING INSPECTOT(3/2) in progress
Completed PLC & SCADA course of CCIC, INDIA.
Computer knowledge SUCCESSFULLY COMPLETED CODAC COURSE OF CDAC, PUNE.
WELL CONVERSANT WITH MS-OFFICE, MS-ACCESS, INTERNET
AND ALSO VISUAL BASIC & LINUX. ALSO COMPLETED ICDL CERTIFICATION.
Languages ENGLISH- READ, WRITE& SPEAK WITH 100% FLUENCY.
Passport no. B 2834339
Standards FAMILIAR WITH RECOMMENDED PRACTICE CODE OF NACE,
ASTM, API, ETC.
contact no. 00 971 50 3287529

KEY SKILL & EXPERIENCE AREAS:

1.CORROSION CONTROL & CATHODIC PROTECTION OF PIPELINES, FLOWLINES,BOTTOMS OF ABOVE GROUND TANKS,VESSELS,WELL CASINGS,

2.CHEMICAL TREATMENTS TO OPTIMISE PRODUCTION & INJECTION OPERATION.

3.GOOD EXPERIENCE IN CORROSION & THERMAL INSULATION IN HOT AREAS INCLUDING DESIGN OF COATING SYSTEM & INSULATION SYSTEM FOR OIL& GAS INDUSTRIES,

4.PERFORMING /ASSISTING IN THE PREPARATION OF SPECIFICATIONS,INVESTIGATION, ANALYSING AND RECOMMENDING NECESSARY EQUIPMENT AND PROCEDURE CHANGES, COUNSELLING EQUIPMENT MANUFACTURERS, PROMOTING IMPROVEMENT IN DESIGN OF EQUIPMENTS, SELECTING & RECOMMENDING PRODUCTS FOR TESTS;ARRANGING FOR INSTALLATION;ANALYSING RESULTS RELATIVE TO SAFETY, EFFICIENCY, RELIABILITY,MAINTAINABILITY,RECOMMENDING SELECTION FOR EQIPMENT, UPGRADE OR REPLACEMENT RELATED TO CATHODIC PROTECTION,CHEMICAL TREATMENT,METALLURGICAL ANALYSIS ETC.

5.APPLYING ENGINEERING KNOWLEDGE AND EXPERIENCE TO FACILITY CONSTRUCTION, OPERATION & MAINTENANCE PROBLEMS,CO-ORDINATING, PLANNING & SCHEDUING OF FACILITY INSTALLATIONS, INSPECTION &MONITORING CORROSION CONTROL PROGRAMME

6.ADVISING, PLANNING AND SCHEDULING WORK WITH CONTRACTORS ON MATTERS RELATED TO COST CONTROL& CORROSION CONTROL MEASURES INCLUDING CHEMICAL TREATMENT., ALSO PREPARING CONTRACT SPECIFICATION& PARTICIPATION IN THE BID SELECTION PROCESS

7.ASSURING INSTALLATION OF FACILITIES IN ACCORDANCE WITH DESIGN SPECIFICATIONS, APPLICABLE CODES,WORKMANSHIP STANDARDS AND CONTRACTS
8.PROVIDE ADVICE ON CHEMICAL & PROTECTION MEASURES TO COMBAT EXISTING $ POTENTIAL CORROSION

8.CONVERSENT WITH CODES LIKE
ASME 31.3, DESIGN &ASSESMENT OF FITNESS FOR SERVICE OF PROCESS PIPING;
API 571, CORROSION& DAMAGE MECHANISM LEADING TO DETERIORATION OF PROCESS EQUIPMENT;
API 579, RISK BASED INSPECTION.

9.FAMILIARIZE & MAINTAIN KNOWLEDGE OF HSE PROCEDURES,RULES& REGULATIONS.

GULF & CIS SITE EXPERIENCE

FEB 2004 TO TILL DATE

WORKING AS A CORROSION ENGINEER FOR ADCO FOR THE EXECUTION OF CATHODIC PROTECTION PROJECT OF 1300 WELL CASINGS.

RESPONSIBILITIES ALSO INCLUDE

PARTICIPATE AND DIRECT CORROSION INSPECTION WORK FOR VARIOUS EQUIPMENT TO ASSESS EXTENT, CAUSE & MITIGATION METHODS TO ARREST CORROSION, CONDUCT DETAILED CORROSION FAILURE ANALYSES,SUPERVISE
INSTALLATION OR MODIFICATION OF ALL CORROSION MITIGATION SCHEMES.

FORMULATE THE RESULTS OF FIELD CORROSION CONTROL PROGRAMMES INCLUDING MONITORING & CORROSION INSPECTION REPORTS TO ENSURE THE PROPER PERFORMANCE OF CATHODIC PROTECTION, COATING SYSTEMS & INTERNAL CORROSION MONITORING FACILITIES.

DEC.2002 TO FEB 2004

EMPLOYED BY LINDE CORROTECH INTERNATIONAL-UAE

WORKING FOR CCIC FOR BAKU TBILISI-CEYHAN PIPELINE PROJECT OF BTC

COUNTRY AZERBAIJAN

DESIGNATION SENIOR CORROSION ENGINEER

Working for BTC Pipeline project, as a specialist subcontractor of CCIC for Cathodic Protection.

Responsible for the execution of following CP activities as per HSE requirements & Quality Management system in compliance with ISO 9001

Coating & coating inspection.

Design confirmation of Temporary & Permanent CP System

Write detailed documentation like Installation,Precommissioning & Commissioning Procedure, method statements for all CP activities

Supervision of Installation of CP System including on the job training to ensure works are to technical & quality requirements.

Supervision of Installation of coupons for IR free readings.

Site acceptance testing of all CP Equipments,spare parts,tools, also responsible for organizing & preparing inspection programme.

Overall trimming, adjustments, augmentations & maintenance needed for the CP System during construction, commissioning to practical completion.

Testing, Commissioning & Start-up of the CP System, both Temporary & Permanent.

Installation & Commissioning of AC Mitigation & DC Mitigation system as a part of corrosion control

Combined CIPS & recorded DCVG survey on the backfilled locations

Post commissioning, CIPS & DCVG survey

Current Drain Tests at Horizontal Directionally Drilled (HDD) locations.

Updating data in Talismanbook database.

Interpreting and analyzing collected data, identifying & solving problems related to corrosion & CP system during execution & commissioning of the BTC project.

1996 TO DEC.2002

WORKING FOR: PETROLEUM DEVELOPMENT OF OMAN

EMPLOYED BY GULF PETROCHEMICAL SERVICES & TRADG. LLC

COUNTRY SULTANAT OF OMAN

DESIGNATION SENIOR CATHODIC PROTECTION ENGINEER

Worked for Petroleum Development of Oman (P D O ) in Corrosion Control Contracts in North Oman covering approx. 3500km of Pipelines & 35 Production/ Pumping / Distribution stations including LNG plant at SaihRawl & submarine lines at MAF.
Responsible for meeting all contractual requirements to maintain the pipeline corrosion monitoring & control as per PDO standards & procedures, as in-charge of the following:
DCVG Survey: Direct control (dc) is applied to pipeline by existing / temporary Cathodic protection system for determination of location and relative size of defects in corrosion protection coating (i.e.%IR ) by DCVG (DIRECT CURRENT VOLTAGE GRADIENT) survey.
CIP Survey: Pipe to soil potentials are measured at close intervals (5m ) continuously over the length of the pipeline to determine (i) location of defects in corrosion protective coating and electrical interference and (ii) status of cathodic protection system by close interval potential survey.
CATHODIC PROTECTION (ROUTINE & SPECIALISED SURVEYS
a. ON / OFF Survey of all pipelines on Quarterly basis.
b. Monthly monitoring of all CP installations including T/R & CP Solar stations.
c. Interference survey d.Current Drain survey e.Groundbed Location Survey

TROUBLE SHOOTING
Trouble shooting of GG 262 T/R & QA5 SOLAR
Investigation of failure of CP station N1 (NATIH STATION)
Investigation of N3 failure at Nahada Booster Station

CP SYSTEM DESIGN
Co-ordinated CP System survey, design, installation & commissioning of Mukhaizana oil field project alongwith BASCO.As a part of the project, soil resistivity measurement, detailed design, installation and commissioning of following pipelines, drainlines,headerlines,well casings and dehydration tank were carried out.
Government Gas Pipeline CP Upgrade / Refurbishment project including design, installation and commissioning of 10 Nos. of borehole groundbeds, 3 Nos. horizontal/ verical groundbeds, installation and commissioning of 6 nos. of transformer rectifiers & 4 Nos. of Solar CP Stations.
Co-ordinated engineering design and material procurement contract for Oman LNG upstream 48¡¨ Gas Supply Line (348km) CP System for Snamprogetti

Close Anode CP system installation for Tanks and Vessels
Assessment of Tank Base CP System at Mina Al Fahal for PDO. Total no. of tanks 8nos. ranging in size from approximately 25mtrs-100 mtrs dia..
CP design of external tank base at Yibal including close anode system for rebottomed tanks.
Design and installation of flexi anodes for T0601 and T0602 Tanks..
Installation of Magnesium Anodes at Wudam Round about.

COMMISSIONING & MONITORING OF PULSE RECTIFIER SYSTEM APPLIED TO WELL CASINGS.

CP AUDITS FOR THE FOLLOWING
1. 20¡¨/ 36¡¨ GGLS
2. RPP
3. Fahud Area Tanks & Vessels
4. LNG Saih Rawl /Barik
5. Lekhwair Tank
6.
CURRENT DRAIN SURVEY
Current Drain Survey is carried out for the determination of protection current requirement of the existing facilities.
The current drain survey was carried out for the following:
1.Butane Vessel at Yibal..
2.16¡¨ Fahud -Yibal water line.
3.RMS Lines at Lekhwair
UT & SLEEVING
Auto UT at the following iocations
1. 18¡¨ ALH-YIB OIL
2. 42¡¨ NAHADA- HIGH POINT at km 41 & 67
3. 6¡¨SRW-SND

Manual UT at the following locations
1. Upstrem 20¡¨ Bypass at BVS-9 on 38¡¨MOL HP-MAF
Grout Sleeves on the following
1. 24¡¨ Lekh-Fahud Oil Line
2. 36¡¨ GGL
3. YIB-IZZ km 160
4. 20¡¨ Bypass Highpoint - MAF
5. 30¡¨ MOL and BVS1

Recoat using HEMPADUR 8553 at
1. 20¡¨ GGP
2. 38¡¨ HP-MAF, BVS4,5& 6.

Coating defects repair at 16¡¨ gas SN-SAHMA
Removal of Tape WR4 /Recoating 3m section at SN
Investigation of stray current interference of BARIK DSS

MATERIAL SELECTION, DETAILED DESIGN & SPECIFICATION OF MATERIALS IN HAZARDOUS & CORROSIVE CONDITIONS.

CORROSION COUPONS
CORROSION RATE & PATTERN ANA LYSIS WITH THE HELP OF WEIGHT LOSS COUPONS INCLUDING ACTUAL SUPERVSION OF INSTALLATION AND RETRIEVAL OF COSASCO COUPONS USING COSASCO EQUIPMENTS.
Retrieval & Installation of corrosion coupons approximately 100 per month located on OIL & GAS Pipelines.
Hot tapping of 20 nos. of cosasco fittings using cosasco equipments.

CORROSION PROBES
Installations & removal of LPR probes.
Removal & installation of BOL Traps.

CHEMICAL INJECTION & SELECTION OF CHEMICALS
CHEMICAL INJECTION (INHIBITOR / BIOCIDE/OXYGEN SCAVANGER TREATMENT),
INJECTION POINT SELECTION & INSTALLATION,SKID INSTALLATION ETC.

BESIDES ROUTINE PIPELINE PIGGING, PIPELINE INTELLIGENT PIGGING FOLLOW UP (DEFECT IDENTIFICATION & LOCATIONMARKING, EXTERNAL CORROSION INSPECTION & QUANTIFICATION,CONDUCT AUTOMATED UT FOR INTERNAL DEFECT & RESULT ANALYSIS, SLEEVE REPAIR ETC.)

LAB ANALYSIS FOR CORROSION COUPONS, LAB TESTS FOR CORROSION TESTING,

WRITING PROCEDURES LIKE PROCEDURE FOR PREPARATION & USAGE OF COPPER SULPHATE REFERENCE ELECTRODE, DEEPWELL GROUNDBED INSTALLATION, SOLAR CP STATION INSTALLATION ETC.

UPDATING CORROSION DATA ON REGULAR BASIS ON ¡¥PACER¡¦CORROSION DATABASE
OF PDO.

RESPONSIBLE FOR ENSURING IMPLEMENTATION OF THE COMPANY POLICY ON
HSE TARGETS & ISO 9002 QUALITY STANDARDS

SEPT.1991-JUNE1996
Resource Tech Design & Engineering Technology (Consultancy Firm) -as SENIOR CORROSION ENGINEER.
Design & Implementation of CP System for pipelines and process indusries including BMC & ONGC
Monitoring & Refurbishment of existing CP Systems of BMC
Trouble Shooting of Corrosion related problems of small & medium chemical industries in and around Mumbai. Including corrosion under insulation, coating & scaffolding
Material selection

JAN 1986-AUG 1991
Sputnik Corrosion Control Services- as MANAGER CORROSION & CP
Survey installation & commissioning of CP System at a. National Park b. Daulat Nagar c. Ketki Pada d. Malad Marve

Corrosion Monitoring & Failure Analysis.
Material Selection
Monitoring & Refurbishments of CP Systems.
Providing CP System to Tanks, Vessels & Pipelines.
Corrosion Consultancy to medium scale chemical plants.

APRIL 1984-DEC 1985
Chempro Expertise Pvt. Ltd. (Consultancy Firm) as a PROCESS ENGINEER
Design, Erection and Commissioning of Chemical Process Plants.
a. Pour Point Depressant (PPD) at Auxichem, Bhavnagar.
b. SAN Project at Ankleshwar
Corrosion contro under insulation, coating, scaffoldingetc.
Total Turnkey projects (SSI) OF PERFUMERY CHEMICALS
Also involved in
1. Project Marketing
2. Technical Reports
3. Third Party Inspection
4. Utility Efficiency Audits

NOV 82- MARCH 84

Blanden Cole, Mumbai- as DESIGN & SALES ENGINEER
Chemical Process Equipment Design using codes like ASME,TEMA, DIN etc.
Material Selection
Estimation of process equipments & plants
Lead Bonded and Lead Coated equipment design for highly corrosive chemical services

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