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PROFESSIONAL EXPERIENCE
Group Name: SANMAR
Company Name: Chemplast Sanmar LTD
PVC Division, Mettur
Year of Joining: Aug – 2001
Designation: Senior Engineer – Electrical

Achievements
* Saved approx. Rs.2.5Lakhs per annum by introducing variable speed drive in terms of power, quality improvement and downtime reduction.
* Saved Rs.1.5Lakhs per annum by implementing energy efficient lighting scheme.
* Minimises the down time by 90% by replacement of the drive motor with suitable duty motor and by execution of scheduled preventive maintenance.
* Introduction of Emergency Power System for notified critical motors to avoid unsafe condition.
* Reduction of power consumption by 9% of the total power consumption of the previous year in Utilities area based on the detailed study of the process system and utility requirement.

Project Details
* Erection & Commissioning of 2 no.s of 2000KVA, 11KV/433V Distribution Transformer & its Power Control Center. Involved in design part of breaker control circuits, selection of protection relays, and programming of digital relays.
* Erection & Commissioning of MCC & Drives for 24000KL Alcohol Expansion Plant. Involved in selection of ratings of SFU, selection of starters to suit different applications, selection of the rating of the starter components, design of starter control circuits etc.
* Erection & Commissioning of 5 No.s of 500HP AB make Soft Starters. Involved in programming of the soft starter to suit the application and programming of digital motor protection relay
* Erection & Commissioning of Motor Control Center's
1. Polymer Expansion Plant.
2. Effluent Treatment Plant.
3. Vent Gas Incinerator Plant.
4. Liquid Chlorine Handling.
5. Reverse Osmosis Plant.
6. Cooling Tower Change Over Panels.
7. Main Lighting Distribution Board.
8. Ethylene Expansion.
9. EDC Washing Plant.
Involved in preparing the technical specifications, selection of starters, design of starter control circuits, etc.
* Erection & Commissioning of 3.5 Ton Cold Storage Unit for storage of polymerization catalysts. Involved in design of control circuits to incorporate auto changeover facility, auto defrosts facility, auto/manual facility, HP/LP relay settings for compressor protection etc.
* Flame Proof Integrity job at Polymerization plant for all agitators for better maintenance.

WORK EXPERIENCE
* Operation & maintenance of 10MW Diesel Captive Power Plant. Involved in periodical maintenance of alternator, auxiliary panels of diesel engine, power transformers (8MVA), 12KV HT breakers, relay panels.
* Operating DG sets in Island mode, Island parallel mode and Grid parallel mode for exporting power to EB grid. Involved in Load management to ensure full capacity utilization of the DG set.
* Operation & maintenance of 11KV/433V Substation and its auxiliaries. Involved in periodical maintenance of distribution transformers, breakers, cable terminations and trouble shooting of breaker control circuits.
* Maintenance of HT motors up-to 600HP & LT motors up-to 500HP. Involved in supervising of motor dismantling, dynamic rotor balancing, bearing replacement etc.
* Maintenance of 12KV HT & 415V LT Breakers. Involved in periodical servicing of breakers, overload releases.
* Operation of online transformer oil filtration. Involved in checking of oil BDV value as per IS standard and analysis of oil test report.
* Executing the periodical preventive maintenance of plant motors. Involved in preparation of database for 800No.s of motors and classification of motors based on criticality and preparing detailed preventive maintenance schedule
* Exposure to EMS as a part of ISO-14001 implementation. Being a core member, involved in aspect/impact rating of the activities, identification of significant activities and preparation of SOP for departmental activities.
* Exposure to programming of Ladder logic in RS Logix for AB makes PLC's.
* SAP R/3 related works for Purchase of materials, Allocation of generated power and Contractors billing.
* Computer skill set – Auto CAD 2000(2D) & MS Office.

LANGUAGE KNOWN: English, Hindi and Tamil

EDUCATIONAL DETAILS
Education Institute Year of Passing % Of Marks
SSLC Sainik School Amaravathinagar (TN) Mar-1995 65
HSC Sainik School Amaravathinagar (TN) Mar-1997 77
B.E –Electrical And Electronics
University Of Madras Apr - 2001 74
Diploma–EMS&ISO14000/01 IIMT - Chennai Apr - 2003 75
Diploma-TPM IIMT - Chennai Sep - 2004 71

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Brief Description
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ASE CERTIFICATIONS: Drive Train / Engine Repair / Manual Drive Train / Axles / Suspension / Steering / Brakes / Fuel Line Distribution / Heavy / Medium Truck Technician.
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