Resume - Chemical Engineer, PGDBM, Advanced Process Control Engineer (RMPCT,SMOC/RQE), DC...

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Resume #25299

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APC Engineer
B.E. (Chemical) (Hon.)
DBM (Business) (A Grade)
DMM (Materials) (A+Grade)

OBJECTIVE:
* Willingness to accept new and challenging jobs.
* Interest in the field of Chemical Process control, Optimization, Simulation & Designing

ASSETS:
* Good Communication Skills Coupled With Dynamic Personality
* Can Work in Demanding Time Schedules
* Excellent Attitude Towards Team Work
* Perfect coordinator to bring about the Best Results in a Team Work
* Have good Managerial Skills & can take active part in a team.

SUMMARY OF EXPERIENCE:
4 years of relevant experience in the field of Advanced Process Control (APC), Real-time optimization, Process simulation (Dynamic & Steady State) and DCS Engineering in Refinery, Petrochemical and Fertilizer operations. (Total 5 years of experience)

FIELD OF COMPETENCE:
* Sound knowledge of fundamentals of Chemical process engineering, Process Control, Reaction Engineering and Thermodynamics.
* To identify potential areas for gainful Advanced Process Control & Multi Variable Control implementations (APC & MVC) evaluate the derivable economic benefits and specify the Hardware/Software necessary to carry out the implementation.
* Project Co-ordination and to provide technical and managerial support for the successful completion for large APC & MVC Projects for various Process Units.
* In depth knowledge of Mass Balance and Data Reconciliation to facilitate implementation of Refinery Wide Material and Energy Balances.
* Ability to carry out Debottlenecking and Process Improvement studies using Process Simulation packages.
* Mathematical modeling, Dynamic simulation and optimization.
* Familiar with several DCS system such as Yokogawa Centum CS1000 & CS 3000 DCS, CENTUM-XL DCS, Foxboro DCS, I/A Series 51 DCS and Honeywell TDC 3000 DCS.
* Well adverse in Program logic building.
* Ability in investigating process/control feature & troubleshooting.

PROFESSIONAL EXPERIENCE:

DURATION NAME OF EMPLOYER DESIGNATION DEPARTMENT
Dec 2004 – till date HoneywellAutomation India Ltd., Pune, India Senior APC Engineer (Advanced Solutions)
Oct. 2002 – Dec 2004 YOKOGAWAYokogawa India Ltd, Bangalore, India APC Engineer (Plant Centric Solution)
May 2001– Oct 2002 AUTODYNAMICS Process Software (I) Pvt Ltd., Mumbai, India Process Engineer (Engineering)
Aug 2000 – Apr 2001 Standard Industries, Mumbai, India Executive (Sales & Marketing)
APC PROJECT SUMMARY:
Sr. No. Industry Unit APC Technology
1. Indian Oil Corporation Ltd., Assam, India Fluidized Catalytic Cracking Unit in IOCL Guwahati Refinery Profit Controller (RMPCT)(Honeywell)
2. Bongaigaon Refinery & Petrochemicals Limited (BRPL), Assam, India Crude Distillation Unit in BRPL which is a affiliate of IOCL refinery SMOC / RQE(Shell Technology in Alliance with YOKOGAWA)
3. Numaligarh Refinery Limited (NRL), Assam, India Crude Distillation Unit and Vaccum Distillation Unit. SMOC / RQE(Shell Technology in Alliance with YOKOGAWA)
4. Numaligarh Refinery Limited (NRL), Assam, India Crude Distillation Unit, Vacuum Distillation Unit, Hydro Cracker Unit, Hydrogen Unit, Delayed Coker Unit, Sulphur Recovery Unit Scouting Study
5. Reliance Industries Ltd., Jamnagar, India Hydrogen Unit Enhanced Regulatory Control (ERC)

DETAILS OF EXPERIENCE:
1. HONEYWELL AUTOMATION INDIA LTD., PUNE, INDIA
Duration: December 2004 - till date
Designation: Senior APC Engineer
* Part of Honeywell Automation India Ltd.'s (HAIL) Advanced Solutions Group which provides a complete range of Advanced Control and Optimization Services through its concept of Profit Suite range of products.
* Undergone a familiarization program on Profit Controller (RMPCT) and Sensor Pro (Quality Inferential) which are tools necessary to design, implement and maintain APC strategies.
* Have worked on projects using Honeywell APC technology for
1. Indian Oil Corporation Ltd. (IOCL), India – Advanced Process Control (APC)
a) Advanced Process Control (APC)
* Leading the Implementation Team of Robust Multivariable Predictive Control Technology (RMPCT) based Advanced Process Control Solution for the Fluidized Catalytic Cracking Unit in Indian Oil Corporation Ltd. (IOCL) in its Guwahati Refinery (Assam).
b) DCS System Engineering
* Undergone a familiarization and complete Training program on Honeywell TDC 3000 DCS (LCN/GUS)

PROJECT DETAILS
1. Implementation of Honeywell Profit Controller Technology (RMPCT) based Advanced Process Control Solution for the FCCU in Indian Oil Corporation India Limited (IOCL), Assam, India
Duration: 4 months
* Instrumental in leading and carrying out APC Implementations right from Basic Controller tuning, Pre Testing, Plant Testing, Modeling, Profit Controller development, DCS Interface Development, Controller Commissioning and Post Audit.
* Profit Controller and Inferential are being commissioned for Reactor / Regenerator Section and Gasoline Concentration Section in IOCL INDMAX Unit, which is an IOCL, patented design of FCCU Unit.
* Complete configuration of various tags in PHD, which is a Package for Plant Information Management System (PIMS). This package is used for extensive data gathering to facilitate our controller development
* Providing all the necessary advisory and maintenance support including carrying out modifications to the control strategies to ensure higher up time and carry out the required Operator Training

2. YOKOGAWA INDIA LTD., BANGALORE, INDIA
Duration: October 2002 - December 2004
Designation: APC Engineer
* Part of Yokogawa India Ltd.'s (YIL) Plant Centric Solution Group which provides a complete range of Advanced Control and Optimization Services through its concept of Enterprise Technology Solution (ETS).
* In alliance with Shell Global Solutions International, Holland (SGSI), YIL provides Shell APC technology.
* Undergone a familiarization program on Shell Multivariable Optimizing Control (SMOC) and Robust Quality Estimator (RQE) which are tools necessary to design, implement and maintain APC strategies.
* Have worked on projects using Shell APC Technology for
1. Numaligarh Refinery Limited (NRL), India – Scouting Study for APC
2. Numaligarh Refinery Limited (NRL), India – Advanced Process Control (APC)
3. Bongaigaon Refinery & Petrochemicals Limited (BRPL), India– Advanced Process Control (APC)
4. Atul Limited, India – DCS System Engineering
5. Oman India Fertilizer Company (OMIFCO), Oman – DCS System Engineering a) Advanced Process Control (APC)
* Member of Implementation Team of Shell Multivariable Optimizing Technology based Advanced Process Control Solution for the Crude & Vacuum Distillation Units in Numaligarh Refinery Limited (NRL)
* Member of Implementation Team of Shell Multivariable Optimizing Technology based Advanced Process Control Solution for the Crude Distillation Unit in Bongaigaon Refinery & Petrochemicals Limited (BRPL)
* APC Scouting Study:
- Extensive experience in carrying out a detailed Benefit estimation as part of our Scouting study project in order to assess and thereafter recommend the possibility of implementation of APC.
b) DCS System Engineering
* Undergone a familiarization and complete Training program on Yokogawa Centum CS3000/CS1000 DCS
* Implemented international and national projects involving detail DCS engineering on Yokogawa Centum CS3000 DCS as part of familiarization with DCS system (as APC is a layer above DCS)

PROJECT DETAILS
2. Implementation of Shell Multivariable Optimizing Technology based Advanced Process Control Solution for the CDU in Bongaigaon Refinery & Petrochemicals Limited (BRPL), Assam, India
Duration: 4 months
* Instrumental in carrying out APC Implementations right from Basic Controller tuning, Pre Testing, Plant Testing, Modeling, SMOC Controller development, DCS Interface Development, Controller Commissioning and Post Audit.
* SMOC Controllers & Robust Quality Estimators (RQE) were commissioned for Atmospheric Heater Pass Balancing, Atmospheric Column, Stabilizer & Naphtha Splitters
* Complete installation and configuration of various tags in ExaQuantum, which is a Package for Plant Information Management System (PIMS). This package is used for extensive data gathering to facilitate our controller development
* Involved in providing all the necessary advisory and maintenance support including carrying out modifications to the control strategies to ensure higher up time and carry out the required Operator Training

3. Implementation of Shell Multivariable Optimizing Technology based Advanced Process Control Solution for the CDU/VDU in Numaligarh Refinery Limited (NRL), Assam, India
Duration: 8 months
* Instrumental in carrying out APC Implementations right from Basic Controller tuning, Pre Testing, Plant Testing, Modeling, SMOC Controller development, DCS Interface Development, Controller Commissioning and Post Audit.
* SMOC Controllers & Robust Quality Estimators (RQE) were commissioned for Atmospheric & Vacuum Heater Pass Balancing, Atmospheric Column, Stabilizer & Vacuum Column
* Complete installation and configuration of various tags in ExaQuantum, which is a Package for Plant Information Management System (PIMS). This package is used for extensive data gathering to facilitate our controller development
* Involved in providing all the necessary advisory and maintenance support including carrying out modifications to the control strategies to ensure higher up time and carry out the required Operator Training

4. Scouting Study to provide an overview of the application of APC technology in Numaligarh Refinery Limited, (NRL), Assam, India
Duration: 2 months
* Have played an active role in carrying out a detailed Benefit estimation as part of our Scouting study project for the implementation of APC in Numaligarh Refinery Limited, Assam, India
* The scouting study was done for Crude Distillation Unit, Vacuum Distillation Unit, Hydrocracker Unit, Hydrogen Unit, Delayed Coker Unit and Sulphur Recovery Unit. The purpose of this study was to provide an overview of the application of APC technology and addresses the following topics:
1. Advanced control potential and recommending advanced control strategies
2. Review of the performance of the existing instrumentation and control systems and their suitability for implementation of APC
3. Estimation of economic benefits from advanced control
4. Estimation of cost associated with design, implementation and commissioning of advanced control strategies
5. Estimation of cost associated for any additional instrumentation and other hardware required

5. DCS Engineering with complete involvement in FAT for Oman India Fertilizer Company (OMIFCO), Oman
Duration: 6 months
* Instrumental in carrying out a detailed DCS Engineering including HMI graphics, Nest Loading, Logic building, connectivity and other DCS system related activities
* Successfully accomplished an Independent assignment of Logic building for the Electrical Control System (ECS) & Load Shedding System (LSS) in Utilities Section

6. DCS Engineering with complete involvement in FAT for Atul India Limited
Duration: 2 months
* Instrumental in carrying out a detailed DCS Engineering including HMI graphics, Nest Loading, Logic building, connectivity and other DCS system related activities
3. AUTODYNAMICSTM PROCESS SOFTWARE (I) PVT LTD., MUMBAI, INDIA
(AUTODYNAMICS is the registered trademark of TRIDENT COMPUTER RESOURCES, INC. USA)
Duration: May 2001 - October 2002
Designation: Process Engineer
* Coordinating with an experienced team involved in designing, developing and implementation of Training Simulator and Advanced Control strategies.
* Developed Dynamic Simulation models for CSTR (Continuous Stirred tank reactor), Distillation Unit, Steam Generation Unit and Gas Dehydration
* Have worked on projects for
1. Reliance Industries Limited (RIL), India – Advanced Process Control (APC)
2. National Petrochemical Company (NPC), Iran – Pilot Plant Training
3. Bahrain Petroleum Company (BAPCO), Bahrain – Training Simulator a) Process Simulation & Optimization
* Worked with an experienced team involved in providing Training Simulators for plants using Distributed Control Systems.
* Extensive process modeling done by using our dynamic simulation software, AUDYSIM & SIM2K offering complete flexibility to simulate processes dynamically and in real time.
* Suggested & provided trouble shooting on the training simulator at HPCL refinery.
* Active involvement in
1. Improving the plant design
2. Trouble shooting
3. Structured & Organized training for operators
4. Emulation of DCS System
5. Conducting Training courses in Engineering Institutes in Mumbai b) Advanced Process Control (APC)
* Worked with an experienced team involved in implementing Advanced Process Control (APC) on top of Distributed Control Systems for Refinery wide optimization.
* Have developed TAC (modular control algorithms), which are implemented in AW station of DCS which is Intelligent Automation series 51 system from Foxboro on Hydrogen Unit in Reliance Industries Ltd. (Jamnagar)
* Have implemented MPC on Hydrogen Unit in RIL (Jamnagar).
c) Pilot Plant Training
* Worked with an experienced team involved in training for Scale Up & Modeling of Reactors in Poyesh Petrochemical Company, which is the R&D centre for NPC, Iran.

PROJECT DETAILS
1. Provided rigorous hi-fidelity dynamic simulator for Hydrocracker Unit in Bahrain Petroleum Company (BAPCO)
Duration: 3 months
* Provided rigorous hi-fidelity dynamic simulator for Hydrocracker Unit in BAPCO. Coordinated in Process model development using AUDYSIM software package (Dynamic Simulation package), which is a copyright of TRIDENT COMPUTER RESOURCES, INC. It offers complete flexibility to processes dynamically and in real time. It can be applied for wide spectrum of uses, ranging from process operator training to complex control system studies, process debottlenecking and optimization
* Process modeling begins first by marking the scope of the project followed by collecting datas, PFD's, PID's from the plant (Hydrocracker Unit). A complete Material balance & Heat balance is done. Then the source coding is done with help of a vast Simulation Models User Library. This Library consists of Programs, which are mathematical models for Heat Exchangers, Flow through pipes, pumps, Controllers, Compressor and many others. The entire source coding is done in FORTRAN language
2. Suggested & provided trouble shooting on the Training Simulator in HPCL Mumbai refinery, India
Duration: 15 days
* Suggested & provided trouble shooting on the Training Simulator in HPCL Mumbai refinery. The problem lied in the inability of the instructor in selecting the desired simulation program. Analyzing and implementing changes in the entire source code of the system files of the software sorted it out
3. Implemented TAC & MPC On Hydrogen Unit In Reliance Industries Ltd. (Jamnagar), India
Duration: 3 months
* Worked with an experienced team to lay APC on Hydrogen Unit in RIL, in order to counter the disturbances such as, failure of PSA bed, variation in RFG feed flow and composition & deviation in COT at reformer outlet
* APC was implemented in two layers. The first layer is Traditional Advanced Control (TAC). TAC is a modular control algorithm done on the DCS (FOXBORO) ICC - Integrated Control Configurator, which provides software blocks such as AIN, AOUT, CALCA, PIDA, SEQUENCE for continuous, sequence and laderlogic control. The second layer is Model Predictive Control (MPC). MPC are a complex single large controllers which encompasses several manipulated and controlled variables in a single controller matrix. This strategy was used for COT Stabilization in H2 Unit at RPL
4. Involved in Pilot Plant Training for Scale Up & Modelling of Reactors in National Petrochemical Company (NPC), Iran
Duration: 15 days
* Worked with an experienced team to provide training for Scale Up & Modeling of Reactors in Poyesh Petrochemical Company, Arak that is the R&D centre for NPC, Iran. This training was held in Iran
* Was actively involved in covering case studies on Toluene Dealkyalation, Ethyl Benzene to Styrene and Steam Reforming. The training also included Runaway in Batch & Pilot reactors, Ignition, Extinction & Hysterisis in Reactors

5. Developed rigorous hi-fidelity dynamic simulation model for Advanced Distillation Unit for National Petrochemical Company (NPC), IRAN
Duration: 2 months
* Worked with an experienced team in Process model development using SIM2K software package. This package is very similar to AUDYSIM Software package. SIM2K is copyright of AUTODYNAMICS. Here also the process modelling begins first by marking the scope of the project followed by collecting datas, PFD's, PID's from the plant (Advanced Distillation Unit). The source coding is done with help of a vast Simulation Models User Library which is similar to AUDYSIM.
* This complex Unit consists of a Depropanizer column and a Debutanizer column.
* The entire source coding is done in Visual C++ language

4. STANDARD INDUSTRIES, MUMBAI, INDIA
Duration: August 2000 - April 2001
Designation: Executive (Marketing cum Technical Services)
* Was part of team in marketing the product Fuel additive, which is a heavy oil additive designed to optimize the performance of heavy fuels when used in boilers, ovens and thermopacs. Also conducted trials on the boilers to submit a report indicating the Pre additive & Post additive tests.
* Sound knowledge on the operation & design of the boilers.

ACADEMIC QUALIFICATION:
2001 – 2002 Mumbai University
College: Welingkars Institute of Management Development & Research, Mumbai, India
* DBM, Diploma in Business Management
* DMM, Diploma in Materials Management
* Passed DBM with A Grade
* Passed DMM with A+ Grade
1996 – 2000 Mumbai University
College: MGM'S College of Engineering and Technology, Navi Mumbai, India
* B. E., Bachelor of Chemical Engineering
* Passed the B. E. in the First Class (61.25 %)
* Maintained First class results in all the four years.
* Certified Course in DESIGN II, Steady State Simulation package.

TECHNICAL DETAILS:
* Programming Languages: Visual C++, C, Pascal, Fortran
* Operating Systems: MS-DOS 6.22, MS Windows 2K, Decalpha VMS
* Advanced Process Control Package: SMOC, RQE, ExaQuantum(PIMS), Profit Controller
* Simulation Software Package: DESIGN II, Dynamic Simulation packages

LANGUAGES:
English (Read/Write/Speak)
Hindi (Read/Write/Speak)
Urdu (Read/Write/Speak)
Marathi (Read/Write/Speak)
Arabic (Read/Write)

INTEREST & HOBBIES:
Music, Reading, Traveling, Cricket, Soccer, Tennis

REFERENCES:
Will be furnished on request.

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