Resume - Rotating equipment Engineer, 12 years of experience in petrochemicals plant(Pol...

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Resume #25751

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Post Applied for: Sr. Engineer (Rotating Equipment)
Present location: SPC (Tasnee Petrochemicals), Jubail, Saudi Arabia

EDUCATION/CERTIFICATION
Bachelor of Mechanical Engineering, 1992
P.G. Diploma in Management, 1995
Class II Boiler Proficiency Engineer, 1999

WORKING EXPERIENCE
Twelve Years (PETROCHEMICALS PLANT)
Gulf Experienced, Saudi Driving License

PRESENT / PREVIOUS EMPLOYMENT
* Saudi Polyolefins Company, Saudi Arabia.
* Indian Petrochemicals Corporation Limited, Nagothane, India.
* M/S Hindustan Electro Graphite Limited (Bhilwara Group), Durg,India
* M/S Monnet Ispat Limited (Jindal's Group), Raipur, India.

EXPERIENCE OVERVIEW
* Pre commissioning & commissioning experience of Two Polypropylene Plant (Novolen &
Spheripol Technology) Ability to work effectively with multinational workforce.
* Design review, Installation, Commissioning, Operation & Maintenance of all kinds of
Rotating equipments: Single & Multistage Centrifugal;Axial flow; Reciprocating; Diaphragm;
Screw & Gear Pumps, Single & Multistage Reciprocating; Screw ;Diaphragm & Centrifugal
Compressors, Lobe & Fan type Blowers, Fin fans, Agitators, Refrigeration Unit, Gear Boxes, Rotary Feeders, Extruder & Bagging Package.
* Experience of wide ranging Static Equipments: Polymer Reactor- Loop type & continuously stirrer tank type, Vessels & Tanks, Heat Exchangers, Columns, Piping & Valves, Storage Tanks, Boilers, Cartridge & Bag Filters.
* Experience in preparation, planning, prioritisation & implementation of Predictive, Preventive, Breakdown & Shutdown maintenance of Rotating & Static equipments.
* Troubleshooting & Failure analysis of all kinds of rotating equipments. Conversant with latest computerised maintenance management system SAP RB 4.7 PM & MM module.
* Conversant with condition monitoring equipments like SKF Micro log (Machine Analyst), LASER alignment kit & infrared thermometer, bearing heating machine etc for periodic health check up of rotating equipments.
* Conversant with wide ranging international codes& standards like API, ASME and ANSI.
* Conversant with all type of non destructive examinations (NDE) applicable to HC industry.
* Experience in Technical scrutiny, Procurement, Preservation & Inventory control of spare parts of all kind of Rotating & Static equipments.
* Experience in Rotating equipments spare parts substitution & develop from local markets.
* Documentation & Records of all critical equipments as per ISO 9000-2000 & ISO-14001.

NATURE OF PROJECTS HANDLED
* Petrochemicals
* Power Plant

COMPUTER SKILLS
Packages: Computerised Maintenance Management System (SAP) MS OFFICE, MS Projects.

Present Employment a) Saudi Polyolefin's Company, Jubail, Saudi Arabia, August 2003 onwards,
Mechanical Engineer, Polypropylene Plant
SPC is a new PP/PDH project in the eastern province of Kingdom Of Saudi Arabia with financial investment of more than 600 Million US $.It is having 450,000 MTPA capacity Polypropylene Plant
(Novolen Technology) with 480,000MTPA capacity of Propane Dehydrogenation Plant (Catofin Reactor).

Job Responsibilities
Before Plant start up
* Involved in pre commissioning & commissioning activity of polypropylene plant that includes acceptance of rotary & static equipments as per standard.
* Played major role in set up of maintenance department that includes set up of tool room with special tools required for major equipment overhauling.
* Prepared preventive maintenance schedule for 325 rotating equipments of PP Plant.
* Set up of rotating equipment reliability centre & preparation of condition monitoring schedule for all rotating equipments of PP Plant.
* Rotating & static equipment spare parts review for 02 years of operation of PP plant.

After Plant start up

* Responsible for the planning & execution of major plant shutdown. Co-ordination with equipment manufacturers to get their specialist onsite for major overhauling of equipment.
* Preparation of failure analysis report & case study for major problems in plant using applicable codes & standards.
* Execution of Predective & preventive maintenance schedule to improve the equipment performance & life.
* Spare parts review & inventory control of all rotating & static equipments to minimize the maintenance cost as per standard practice. Substitution of spare parts & develops it from local market to reduce the maintenance cost & lead time.
* Establish & agree daily, weekly & monthly maintenance programme, setting priorities, arranges for all resources such as materials, spare parts & manpower.
* Preparation of mechanical maintenance budget for PP Plant & setting up plan of actions to achieve the targets.
* Make a note of problems & ensure their timely solution

Previous Employment b) Indian Petrochemicals Corporation Limited, India, August '1996 to August 2003
Deputy Manager (Mechanical Maintenance), Polypropylene Plant
IPCL (Now part of Reliance Industries Limited) is a leader in the petrochemical industry in India &
is amongst the top ranking petrochemical companies in the world engaged in manufacturing & marketing of polymers, synthetic fibres, intermediates for synthetic fibres, chemicals catalysts etc. IPCL
having turnover in excess of 1.5 billion dollar.
Job Responsibilities
* Planning, prioritization & implementation of Predictive, Preventive, Breakdown & shutdown Maintenance jobs of Rotating & Static equipments including manpower planning.
* Condition monitoring and periodic health check up of critical Rotary equipments. Updating History for all Rotating equipments.
* Trouble shooting & failure analysis of all kinds of Rotating equipments.
* Indent, procurement, technical review, preservation and inventory control of spares of all
Rotary & Static equipments.
* Supervision & Bill checking of various contracts e.g. Scaffolding,Insulation,Fabrication &
Erection, Industrial painting & Support services to mechanical
* Documentation & records of all critical equipments as per ISO-9000-2000 & ISO-14001.
* Maintaining Hydrocarbon distribution system i.e. pipelines, vessels, tanks, valves, filters, heat exchangers in healthy condition as per safety standards & codes.
* Coordination with internal & external agencies to perform statutory tests on static equipments like N.D.T. (Radiography, Hydro testing, DP Test, Magnetic Particle test) Pressure & Temperature safety valves calibration c) M/S Hindustan Electro Graphite Limited, India, June 94 to August 96
Assistant Engineer (Mechanical), Heavy Chemical /Power Plant
HEG Ltd. is a part of 400 million dollar Bhilwara Group engaged in manufacturing of Sponge Iron, Electro Graphites,Textiles & Power generation.

Responsibilities

* Installation, commissioning & maintenance of 12.8 MW WHRSG power plants.
* Predictive, Preventive, Breakdown & Shutdown maintenance of Rotary Kiln & Cooler,
Material Handling equipments e.g. Belt Conveyors, Vibrating Screen, Bucket Elevators, Vibrofeeders, High Pressure Multistage & Single stage Pumps, Cooling Towers, Lobe & Fan type Blowers, Screw Compressors, Hydraulic Power Pack etc.
* Spare parts management of rotating & static equipments related to a sponge iron plant.
* Job allocation to 45 Technicians & co ordinations with other department.

d) M/S Monnet Ispat Limited, India, July '1993 to June '1994
Graduate Engineer Trainee & Shift Engineer, Heavy Chemical/Power Plant
MIL is a part of 200 million dollar Monnet group engaged in manufacturing of Sponge Iron,
Ferro-Alloys & Sugar.
Responsibilities
* Supervise fabrication & erection of Rotary Kiln & cooler, Vessels, Tanks, Pipelines, Hydraulic & Pneumatic tubing's, structure for Belt Conveyors etc. as per standards.
* Bill checking & verification of various fabrication & Erection jobs performed by contractors
* Design review, Installation, Commissioning, Operation & Maintenance of reciprocating compressor, Vibrating Screens, Crushers, Magnetic Separators, Vibrofeeders & Belt Conveyors.
* Maintenance of all rotating equipments related to a sponge iron plant
* Job allocation to subordinates & co ordination with other department.

Specific Jobs Performed

First hand experience in complete overhauling & spare parts management of following jobs-
* Extruder (Make- Coperion Werner & Pfliderer, Germany) model-ZSK-240, Capacity-16 MT/Hour &/ZSK-350, Capacity – 40 MT/Hour
* Gear box bearings replacement, Screws removal & refixing in barrel.
* Replacement of screw elements, Die plate removal, cleaning & refixing.
* Gala dryer bearings replacement, Palletizer bearing replacement & alignment.
* Axial flow pump for Reactor (Make - David brown, U.K.) handling Polypropylene
Slurry, Capacity-7000 M3/Hour
* Triple mechanical seal replacement, size-3 5/8"x3 7/8" Make-John crane, U.K.
* Bush & bearings replacement; Shaft & impeller replacement.
* Diaphragm pumps (Make –Nikkiso, Japan/Bran Luebbe,West Germany) handling TEAL & Donor
& Centrifugal pumps handling Propylene (Make-Sundyne Japan/KSB, West Germany ).
* Zeppelin/Buhler Miag PCS (Pneumatic conveying system) for PP Powder & pallet conveying with AERZEN/ROBOUSCHI screw Compressor/ Roots blower.
* Refrigeration unit (Vapor compression cycle) with screw compressor (Howdan, Swedan) of capacity 66T/H (Make-KPC, India).
* Diaphragm compressors developing pressure up to 100 Bar handling Hydrogen (Make-Burton Corblin, France), Centrifugal Compressors handling Propylene Vapour (Make-Elliott/Ebara, Japan) & Reciprocating Compressors handling Propylene & Hydrogen (Make-Dressarrand, USA/KOHO, USA).
* Agitators handling TEAL, DONOR, CATALYST & PP POWDER (Make-Samic, Italy/ Zeppelin/EKATO, West Germany).
* Rotary Feeder handling PP powder & pallet (Make-CEPI, Italy/Zeppelin, West Germany).
* Bagging unit Packers (Make-Grief Werk/ Binder/ Windmoller & Holscher) & Palletizer (Mollers, Germany).
* Prepared preventive maintenance schedule for all the Rotating & Static equipment of
450,000 MTPA Poly Propylene Plant.

TRAININGS UNDERGONE
* On design & selection of centrifugal pumps & valves by KSB India Ltd., Pune, India.
* On Mechanical seals by M/S Selol (India) Ltd., Pune, India.
* On Reciprocating Compresssors by M/S Ingersollrand (India) Ltd., Ahmedabad, India.
* On Centrifugal compressors by M/S ELLIOTT (Ebara Group), Bangalore, India.
* Online sealing, Hot Tapping, Onsite Machine by Furmanite Group, UAE.
* On Pressure & Temperature Safety Valves by M/S Sanmar Ltd., Bangalore, India.
* On Refrigeration Unit by M/S Thermax Ltd., Pune, India.
* On Industrial Hydraulics by CRISP, Bhopal, India.
* On incident & accident report & investigation by DISC, Denmark.

Present Salary - Gross 13000 Saudi Riyal Per Month (5 Days a week working)
Expected Salary - Negotiable

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