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Chemical Engineer
15 Years Experience - Production, Project, Erection, Commissioning & Operations of Oil, Gas & Petrochemicals)
(Gas & Oil- Gas Gathring, Gas wells, Gas Pipelines, Oil Pipelines, Rotating Equipments related to Gas & oil )Commissioning & Startup Engineer /Supervisor, Technical Writer, Lead Operator/DCS Control Operator, Trainer for the Oil and Gas, Refinery, Petrochemical and Chemical Plants
EDUCATIONAL BACKGROUND
Highest Education
Level: Bachelor of Technology (B.Tech)
Field of Study: Chemical Engineering
Name of Institution: Anna University, Chennai – 25
Location: India
COMPUTER EDUCATION
Level: Office Automation, Simulation Software, Project
Software, PLC & SCADA etc.
Field Soft wares: MS-excel, Word, PowerPoint, CHEMCAD,
Primavera, MS-Project, Visio, Visual Basic,
Auto CAD.
Field of Utilization: Preparation of Training Materials, Manuals, Pre-
Commissioning, Commissioning Dossiers, SOP for Process Plants, DCS Configuration and control in Gas, Refinery and Process Plants.
Location: Qatar, Libya and India
Languages Abilities: English, Tamil, Malayalam, Hindi, Arabic (Average)
Employment History: Abroad: 2 & 1/2 years India: 12 & 1/2 years
KEY AREAS:
Process Control and Monitoring, Trouble shooting, DCS, Instrument Logics, P & ID PFD, Safety, Project Co-ordination, Commissioning Operating, Manual upgrade, Pre - Commissioning Dossier and Commissioning Dossiers, SOP Preparation, Production related Activities, ISO - 9000, IS - 14000 and TQM Certification. HAZOP studies, Environmental aspect and impact analysis etc.
1. Company Name: Essar oil limited(gas and oil plant)
Country: India
Position: Process,operation & Commissioning Engineer/Supervisor
Duration: April' 05 to tilldate
Type of Industry: Oil & Gas Plant
2. Company Name: Sirte oil company(Hyundai Engg.&ConstructionCompany)
Country: Libya
Position: Process & Commissioning Engineer/Supervisor
Duration: Dec' 03 to April' 05
Type of Industry: Oil & Gas Plant
3. Company Name: NODCO,QP Petroleum(LG Engg. & Construction Company)
Country: Umsaieed, Qatar
Position: Process & Commissioning supervisor
Duration: Jan. 01 to Jan 02
Type of Industry: Refinery and Gas
4. Company Name: Yogogowa Blue Star, Bangalore.
Country: India
Position: Process Control Engineer (APC)
Duration: March '02 to Sep '03
Type of Industry: DCS & APC software to Refinery & Gas plants
5. Company Name: Mangalore Refineries Ltd
Country: India
Position: Chemical Engineer
Duration: April '98 To Dec '2000
Type of Industry: Crude Refining & Expansion Projects
6. Company Name: Tamilnadu Chemicals and Products Ltd
Country: India
Position: Assistant Manager(Commissioning,Production&Development)
Duration: Feb '94 To Feb '98
Type of Industry: Petrochemical & Fertilizer
7. Company Name: Pentafour Products Ltd.,
Country: India
Position: Chemical Engineer (Project,Production&Commissioning)
Duration: Aug '90 to Jan '94
Type of Industry: Petrochemicals
EMPLOYMENT HISTORY ABROAD
1. Essar oil limite.,India.
Aork descriptionL
Precommissioning and commissioing of CDU,VDU and CCR units.
Operation of DHDS,CDU and VDU and Gas treating units.
Procee activities like process modification, process parameters, simulation etc.
2. Company Name: Sirte Oil Company, Libya.
Work Description:
Working as Process & Commissioning Engineer/Supervisor in Attahady Gas field development Project in Libya.
The plant is located in Sirte Desert. The Gas plant comprises two identical trains.
Plant capacity: - 350 MMSFD of product gas 31000 BPD of condensate production.
- The process control is using DCS (Distributed Control System ABB).
- Individual Wellheads and flow lines to manifold (Total 28 onshore wells)
- Inlet separation - CO2 Removal by Absorption – Dehydration unit -Utilities
Responsibilities:
- Planning and performing the commissioning & start up activities of various units.
- Engaging, job allotment of manpower and supervising in daily jobs.
- Co-ordinate with Electrical, mechanical & Instrument persons for project execution.
- Report the work progress in everyday meeting to the superiors q Follow safety rules and educate subordinates regarding safety work systems q Preparation of procedures, dossiers, schedule charts for the project start-up.
- Arrange the necessary project equipments for supply vendors.
- Familiarized with DCS Implementation, Commissioning Stages and operations planning
(Primavera) etc.,
Units & Equipments in the Gas plant
Absorbtion tower with valve trays, Amine regenerator column with valve trays and reboilers. Flash drum, Reflux condenser and drum. Air fin Exchangers. Amine Filtration system having Precoat filters, Carbon filters and mechanical filters. Precoat filtration is controlled by automatic PLC.
A high capacity multistage charge pump is used to charge the amine to the absorber tower. Charge pumps capacity - 1511 gpm at 825 using differential pressure. Gas dehydration and Dew point control: Propane refrigeration with MEG injection. The unit having Nuevo Pignone Refrigeration Compressor with the capacity of 25MMSCFD at 320 psig. MEG injection package having Flash drum, Plate and frame heat exchanger, Mechanical and Charcoal filters, MEG Reboiler and MEG injection pumps. MEG reboiler is a direct fired reboiler having Burner Management Control System.
Mercury Removal Unit: (Solid absorbent bed process using metal oxide on aluminium based absorbent. Condensate and gas exporting pipe lines having Pig launching facilities.
Fired Heaters with the capacity of 146 MMBTU/H. Having Burner Management Control System.
Various utility systems like instrument air, Water Treatment, Fire water, Power Generation GTG, Fuel Gas System and Flares and Blow down system. Engaged in all the field activities for the pre commissioning, commissioning and start up activities. Pre-commissioning activities like Air Blowing, Chemical cleaning and leak testing. Commissioning activities like commissioning procedure preparation, punch listing, Functional test like pressure, flow measurement, temperature, vibration for rotating equipments. Control valves stroke checking.
2. Company Name: LG ENGG & Construction Company
Work Description:
Worked as PROCESS SUPERVISOR for NODCO, QP Petroleum, Qatar.
I was engaged in pre-commissioning, commissioning activities process like Gas Sweetening (by MDEA) including regeneration, gas and Condensate and DCS configuration and field operations. Involved in pre-commissioning activities like air blowing, reinstatement, conformity check as per P & ID and vessel inspection. Commissioning activities like preparation of on operational test procedures (OTP) for pumps, compressors Pumps functional test like pressure, flow measurement temperature, vibration and load test like speed, flow. Multi-Fractionators, Hydro-treaters, Three bed-radical reactor, Reactors (Tubular & CSTR). Gas sweetening, LG Recovery & treating Fuel gas & H2S handling, Amine regenerator LPG splitter, Refrigeration Systems. Tank form operations including oil movement, blending, Exporting the Naphtha etc. All rotating equipments Various types of chemical Handling Equipments. Bleaching, Humidification, vaccum systems, Crystalizers, Drying, Filtration (Plate and Frame & Leaf) Furnaces, Condenser (Co-current and Counter - Current), Heat Exchangers Pressure Vessels, Filter Dryer, etc.
Refinery-Condensate, Crude, RFCC and off-site (Export-Pig launching)
* The Main streams in NODCO,Qatar Refinery Project
* Crude Refinery Kero,Gas oil treating, Naphtha Hydrotreating Etc.
* Condensate Refinery Condensate spiliter, Hyrotreaters
* Utility Nitrogen Plants,140t Boiler(complex loop),PA&IA Plants.
* Offsite(Oil Movement) Products Blending Activities,Fixed,Conical Roof tanks,
LPGSphere, Export &Import operations of all Oil products.
Major Units:
* Condensate Distillation: Separation of 25000Bpsd condensate into Straight run Naphtha(15000), Middle Distillate (10000) and Residue in a 30 tray Fractionator column.
* Cap Condensate Spilitter: Separation of 30000Bpsd condensate into Petrochemical Naphtha(20000), Distillate(10000) and 18 tray Fractionator column
* Hydrotreater: Hydrotreating of 21000Bpsd of Distillate into Kerosene and Diesel in a three bed radical reactor and fractioner (26 tray). Catalyst - "Holder Topsoe, Denmark".
* PA & IA Compressors-Capacity of 2500m3.Refinery Acid & Normal Flare System
* Oil Movement & Storage of LGO product, Naphtha, Kerosene Product, LCO&Reformate
Major Equipments
Fire heater, Combined feed Exchanger & cooler: Petrochem, USA., Doosan, Hamon Fintech.
Trim Cooler(10.76*10^6kcal/h) Nuovo Pignone.
Desulphurization Reactor Sewon,Hyundai.
Pumps DB union, Bran+Lubbe, IDP &KSB
Recycle Makeup & Sour Gas Compressors MITSUI
Coalescer(free water content 5000wppm) Facet
Heat Exchanger – LPG Degasser Sewon
MEA Regenerator (22tray-Sieve)
C3/C4 Splitter - (30tray-valve type) Sewon
Employment History India
WORK DESCRIPTION:
Worked as Process Control Engineer in M/s. Yogogowa and implemented APC in Mangalore Refinery Project and Hindustan Lever Limited (Chemicals division) in India. I was engaged in pre-commissioning, commissioning activities process like Gas sweetening (by MDEA) including regeneration, gas dehydration (by TEG) and its regeneration, Dew pointing and mercaptan removal (cold box, cold oil contractor, depropaniser, butaniser, Hexaniser) Propane refrigeration, LPG treatment (sulfrex), Sulphur recovery (Claus) Condensate stabilization, MEG injection and its regeneration and DCS configuration and field operations. Involved in pre-commissioning activities like air blowing, reinstatement, conformity check as per P & ID and vessel inspection. Commissioning activities like preparation of on operational test procedures (OTP) for pumps, compressors pumps functional test like pressure, flow measurement, temperature, vibration and load test like speed, flow.
HIGHLIGHTS OF EXPERIENCE:
Job profile and Responsibilities
Responsibility like maintaining plant load, monitoring flow rate to the reactor. Plant control and monitoring systems like display for process and auxiliary variables, alarm management, regulatory control and monitoring, sequential control functions, data acquisition, recording, reporting and trending functions. Engaged in all the field and control room activities for the pre commissioning, commissioning and start up activities of continuous Distillation by pretreatment, Predistillation and main distillation unit. Involved in the operation of oil FIRED HEATER (HEAT TRANSFER) unit for distillation purpose. Follow up normal startup & shutdown procedures. Condition monitoring of rotary equipment. Isolation and handing over the equipment for maintenance safely and looking area house keeping. Implementation, Inspection and Maintaining records for ISO 9001 and ISO 14000. Executing all kind of field operations and control room operation by DCS. Follow up normal startup and shutdown procedure. Regular check up of the plant safety conditions. Condition monitoring of rotary equipments. Collecting samples for analysis. Logging and reporting of plant conditions. Isolation and handing over the equipment for maintenance safely. House keeping and handling minor maintenance jobs. Co-ordination with all maintenance departments like mechanical, electrical and instrument departments. Pressure and Vacuum distillation columns and acid gas scrubbing column. Fired Heaters, Steam super heater. Centrifugal blower, reciprocating and centrifugal compressors. All types of Centrifugal and positive displacement pumps. Heat exchanger like shall and tube, fin type, double pipe. DM water plant, cooling tower and N2 plant. Dryer, Filter. Heat transfer unit Installation of instrument equipments, checking of mech, electrical equipments. Preparing punch list, check list, Test sheets & outstanding work list of units. Make work permit, Safety permit for HOT, COLD works.
Highlights Of Experience details in Production, Project, Commissioning and Start-up
* The Start-up of new units and Revamping of old units.
* Preparing the commissioning and Start-up Procedure.
* Test runs and initial phase of operation of the field/Industrial plant
* Documentation of commissioning activities
* Preparation of all polices,plans,Manuals,Procedures activities with the operation of the specific facilities.
* Operation of wells and Processing of Hydrocarbons
TRAINING
* Development of a general training schedule,detailed programmes,Preparation oftraining modules,Implementation of training sessions,training monitoring and reporting
* Assessement of trainees performance
* Implementation of corrective actions.
Production of Technical Documentation for Gas and oil plants
* Plant start-up, operation and Maintenance Manuals
* Commissioning and operating Manuals and Procedures
* Training and safety Manuals
* Flow sheets and Process Instrument Drawing.
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