CONTACT INFORMATION:
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DCS Engineering & Project Experience:
Responsibility:
ƒ« Foxboro DCS network Design configuration ( Sys Def ), Development and Implementation of Detailed Engineering database, I/O Allocation, Foxboro I/A Software installation.
ƒ« Study P&ID, PFD and Developing Foxdraw Graphics, Control strategy, Logic implementation.
ƒ« Historian, Annunciator panel, Trends, Overlay, Group Display, Shift Report, Printer configurations and Loop checking activities
ƒ« Assist with system: * Site planning * Graphics Building * System Configuration * Power up * Software loading * Database integrity validation * Run standard system test / diagnostics * Alarm Assignment
ƒ« Taking Tape and Floppy backups as a Storage Administartion
ƒ« Managing Team of Engineers / Technicaians for Process control database building, HMI building, Cabinet wiring
ƒ« Conducted DCS Pre-FAT, FAT & SAT with Customer and Consultant
ƒ« Working closely with Plant personnels, DCS manufacturers and Project leads to expedite problem resolutions
ƒ« Reviewing of P&I Drawing, Engineering documents like Control Panel Layout Drawings, Cable schedule, Junction Box Schedule, I/O List, Data sheet preparation, MTO and participation of FAT and SAT.
ƒ« Procurement assistance, Review of vendor approval drawings for correctness, Vendor co-ordination, Technical and Commercial followups with Vendor
ƒ« Selection / Technical BID Evaluation for DCS & Field Instruments and vendor drawings review & approval.
ƒ« Prepare variation order / project change and obtain necessary approvals
ƒ« Leading a group of Engineers, Supervisors, Technicians for commissioning
ƒ« Logics, Interlock, Shutdown systems Checking and troubleshooting
ƒ« HIS / ES installation, Field bus, Profibus and I/O Loop checking at site
ƒ« Integration & testing of various 3rd party packages with host system in CCR
ƒ« Regular Review meetings and Accelerate site activities by systemwise to meet the contractual completion & smooth handover of the projects with material reconciliation, As built drawings and close out meetings.
ƒ« Installation, Supervision, Commissioning & Maintenance of FOXBORO I/A DCS and FOXBORO intelligent Field Instruments
ƒ« Sizing, Selection of Foxboro SMART, HART instruments like Mass & Magnetic flow meters, Pressure, Temperature, Level, Vortex, Flow meters, pH & Conductivity meters
Jobs Done:
ƒ« Installation, Supervision, Commissioning of FOXBORO I/A DCS. Supervision of Calibration and Configuration of all types of SMART and HART Transmitters (Qty:10,000+ Each) in RELIANCE PETROLEUM LTD., JAMNAGAR from Nov 1998 to April 2000 ( World's Largest grass root Refinery )
ƒ« Successful Turn Around support for QAFAC, QATAR on Installation, Erection and Commissioning of Foxboro Eckardt positioners SRD991 on different types of control valves ( Masoneilan, Emerson, Neles, ABB, etc )
ƒ« Installation, Supervision and Commissioning of total Instrumentation system from Field to DCS for Line II of LIAONING BIRLA CARBON COMPANY LTD. , at CHINA with capacity of 36000MT and POWER PLANT with 7.5 MW Steam Turbine ( Hollysys DCS with PROFIBUS Field Instruments )
ƒ« Installation, Supervision and Commissioning of Instrumentation System for Line IV of ALEXANDRIA CARBON BLACK COMPANY, at EGYPT with capacity of 73000MT ( Emerson Delta V DCS with Foundation Fieldbus (FF) Field Instruments ) ¡V World's Largest carbon black manufacturing unit at single location
ƒ« Engineering, Commissioning, SAT of DEEPAK NITRATE UPGRADATION at Baroda and PHILIPS CARBON BLACK UPGRADATION Project at Durgapur on FOXBORO I/A DCS System
ƒ« Detailed Engineering of NIRMA SODA ASH EXPANSION Project based on FOXBORO I/A DCS System
ƒ« Troubleshooting, Calibration, Configuration, Installation and Commissioning assistance on Pressure, Level and Flow transmitters at DHABOL Power Co.
ƒ« Trouble shooting, Calibration, Configuration, Installation and Commissioning assistance on Mass flow meters, Temp transmitters and Eckardt pressure transmitters at SAINT GOBAIN Glass Industries as a part of Maintenance support.
ƒ« Installation, Supervision and Commissioning of Field Instruments (Pressure, Flow, Level, Temp Transmitters) for SAINT GOBAIN GLASS INDUSTRIES LTD at Chennai and NDDB MOTHER DAIRY LTD., at Delhi and DABHOL POWER COMPANY at Dabhol.
ƒ« Carried out Expansion Project for RELIANCE, Patlaganga
Nova Petro Chemicals Ltd., Ahmedabad ( Turn key Project )
„« Sizing, Selection, Calibration, Configuration, Installation and Commissioning assistance of Orifice, Mass flow meters, Vaccuum transmitters, Remote seal pressure transmitters and Magnetic flow meters.
„« Procurement, Review of vendor approval drawings for correctness, Vendor co-ordination, Technical and Commercial followups with Vendor for Pressure switch (Switzer), Rotameter (Chemtrol), Pressure gauge(Wika) and Level gauges(Aswin ) and integration with Foxboro DCS
„« Preparation of Datasheets for Field Instrument. Carried out commissioning assistance in site.
Shasun Chemicals and Drugs Ltd.,(Pharma) Pondy ( Turn key Project )
„« Sizing, Selection, Calibration, Configuration, Installation and Commissioning assistance of Mass flow meter, Temperature transmitters,Vacuum, Pressure,Level transmitters and integration with Foxboro DCS.
„« Proved the Performance test after installation and commissioning of Mass flow meters.
„« Its one of the Turnkey based project for Invensys India.
EID Sugar Factory, Pudukkottai ( Turn key Project )
„« Sizing, Selection, Calibration, Configuration, Installation and Commissioning assistance of Orifice, Vortex Flow meter, Magnetic Flow transmitter, Annubar flow meter, Venturi, Orifice, Radar Level transmitters, Remote seal, Vaccuum, Temp transmitters, pH meters and Conductivity meters and integrating with Foxboro DCS. Its Turnkey based project for Invensys India.
Following jobs are carried out in Reliance Refinery-Jamnagar during AMC period by the time of Node splitting the Triconex PLC ( Triple modular redundant PLC ) Systems in Hydrogen plant ( Dec 03- Jan 04 ).
* Splitting the database
* Identifying and Editing the Ladder rungs
* System configuration
* Programming for 17TR02 station
* I/O Allocation
* Hardware Allocation for new Tricon modules
* Connecting Tristation with Tricon System
* Loop Checking
* Logic Checking
* System check
Service and Maintenance Experience:
RESPONSIBILITY:
* Break down, Running maintenance and Annual maintenance jobs of Running plants like Refinery plants, Rayon plant, Boiler plant, H2SO4 Acid plant, CS2 plant, Ammonia plant.
* Provided direct in plant Engineering support to Operation requirements for the Foxboro I/A DCS. Maintenance of control Algorithms, Graphics, Systems Administration, Tuning Control Loops and performing necessary routine checks.
* Provided direct in plant Engineering support to Manufacturing units by assisting as control systems, abnormal incident investigations, equipment failure investigations and providing solution for Operational problems.
* Provided 24 hr on-call, extend duty during plant outages for maintenance and during plant shutdown and Startup periods.
* Run standard DCS system test / diagnostics & Alarm management.
* Hands on experience of Foxboro DCS Expansion / Upgradation projects.
* Hands on experience on Calibration, Configuration, Installation, Erection and Commissioning of SMART, HART, PROFIBUS and Foundation Fieldbus (FF) instruments
* Member of internal ISO 9002 audit team.
ACCOMPLISHMENTS:
* Deputed from Invensys India to RELIANCE Refinery, Jamnagar as AMC (Annual Maintenance Contract ) Residential Engineer from Jan 2003 to Feb 2004 to Maintenance support for FOXBORO DCS & Field Instruments.
* Foxboro AW 70 I/A DCS upgradation support & Dry dock in-tank maintenance on LNG Ships.
* Trouble shoot & Maintenance support for Vortex Flow meter at Ras Laffan Gas Plant
* Trouble shoot & Maintenance support for Eckardt Positioners at Ras Laffan Power Plant
* Successfully commissioned the Foxboro's first Foundation Fieldbus ( FF ) instruments base at ARAMCO RIYADH Refinery, Saudi Arabia.
* FF based Displacer Level transmitters troubleshooting and commissioning at ARAMCO HARADH GOSP plant and ADCO, Bu Hasa, Abudhabi plant.
* Trouble shooting on Coriolis and Vortex Flow meters at ARAMCO YANBU Refinery, Saudi Arabia
* Troubleshooting on Mass flow meters at Al Rawabi, UAE
* Trouble shooting, Calibration, Configuration, Installation and Commissioning assistance on Vortex flow meters at INDIAN OIL CORPORATION Ltd., Mathura
* Trouble shooting, Calibration, Configuration, Installation and Commissioning assistance on Moisture Analyser system at ISPAT & TISCO, India.
* Troubleshooting, Calibration, Configuration, Installation and Commissioning assistance on Vortex flow meters at FORD India Ltd.,.
TEST EQUIPMENTS Handled:
Comparison Tester, SCANDURA B-20/DT Calibrator, Dead weight Tester, MCIH make
SM10 and TM 10 calibrators, NAGMAN pneumatic Pressure Calibrator, Rosemount make
Smart Field Communicators (SFC), Hand Held Terminal (HHT), Magnetic flow meter
Calibrator (Foxboro Model- 8120) and Unomat make analog simulators, Eurotron Temp
Simulators, Druck Calib and Decade Resistance Box.
PROFESSIONAL PROFILES ( Companies Worked ):
Over 12 years of Experience on Process Instrumentation and Automation Field
1. Invensys Middle East FZE, DUBAI ( Nov 2005 ¡V Till date ) --- Sr Service Engineer.
Multinational Process Automation Leader ¡V ( FOXBORO, TRICONEX )
UK based Large Multinational Instrumentation & Process Automation
Engineering and Manufacturing Company.
2. Chemtex Consulting of India Pvt Ltd., (Apr 2004-Nov 2005) --- Sr Engineer
US based Large Multidiscipline Engineering Consultant in Chemical, Carbon
Black, Polyster, Acrylic, etc.,
3. Invensys India Pvt Ltd., (Since Nov 1998 to Mar 2004) --- Lead Engineer
Multinational Process Automation Leader ¡V ( FOXBORO, TRICONEX )
UK based Large Multinational Instrumentation & Process Automation
Engineering and Manufacturing Company.
4. Ind-Tech Controls (May'98 to Nov'98) ----- Technical Support Engineer (Field & DCS)
(Field and System House for Foxboro )
5. South India Viscose Industries Ltd.,(Dec'96 to Apr'98): Maintenance Engineer (Instr)
( Manufacturers of Pulp,Paper,Rayan yarn, Sulphuric Acid,
Viscose Staple Fibre and CS2 )
6. Sinetec (Philips India Dealer) (May'95 to Dec'96): Service Engineer
Authorised dealer for Philips Test & Measuring Instruments, Coimbatore)
PROFESSIONAL TRAINING AND ACHIEVEMENTS
DCS FOXBORO I/A SERIES DCS SYSTEM TRAINING on SYS1, SYS2,
CON-----2 weeks by Invensys India Pvt Ltd., ( Dec 1998 )
FOXBORO I/A SERIES DCS EARTHING SCHEMES
1 week by Invensys Asia Pacific Singapore ( Sep 2002)
DCS TRAINING ON HOLLYSYS DCS in BEIJING, CHINA-2W (Apr 2005)
( China's largest installed DCS manufacturer )
PLC TRICONEX PLC PROGRAMMING BASICS ON MSW 3.1.1 and NT
2 weeks by Invensys India Pvt Ltd., (Dec 1998 )
Field Instruments Undergone Full Technical training at Foxboro Eckardt France and
Germany on Eckardt Field Instruments. ( Mar 2006 )
DIPLOMA IN UNIX and C UNIX and C - 5 months by Computer Software College ( 1996 )
ISO 9000 Calibration Requirements and Internal Quality Audit for ISO 9000
1 day by ETDC ( Govt organization )
Major Achievement
BEST PERFORMANCE AWARD WINNER from CEO of M/s. INVENSYS plc, London, UK for successful completion of RELIANCE Refinery, Jamnagar project.
VERY WELL APPRECIATION from Alexandria Carbon Black Company, Egypt for excellent performance in FF Technology and successful completion of project.
Computer Skills: Very well knowledge on all Microsoft packages like Excel, Word,
Powerpoint, Access, Project
Countries worked: India, China, UAE, German, France, Egypt, Saudi Arabia, Qatar, Oman, Bahrain
References will be furnished on request.
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