Resume - Quality, Health, Safety and Environment Manager

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Resume #30206

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PROFESSIONAL ACHIEVEMENT AND CREDENTIALS

QUALIFICATIONS:
1. Bachelor of Engineering- Mechanical
2. Post Graduate Diploma in Marketing Management
3. Diploma in Energy Management technology
4. Diploma in Human Resource Development
5. Diploma in Total Productive maintenance
6. Diploma in Software capability maturity model
7. Diploma in Health and Hospital Management

PROFESSIONAL MEMBERSHIP:
1. Member in Singapore Quality Institute
2. Associated Member in Indian Institute of Welding
3. Member of American Welding Society (AWS)
4. Associate Member in Institute of Engineers (AMIE)
5. Member in Singapore Non-Destructive Testing Society (SNDT)

KEY ASPECTS ACHIEVED

QUALITY ASSURANCE:
* Registered as an IRCA certified QMS 2000 Lead Auditor (A 015533)
* ISO 9000 Lead Assessor Training (conducted by M/s TQMI, Bangalore)
* ISO 9000:2000 Transition Training Course (IRCA/IATCA certified, conducted by M/s Neville Clarke Singapore Pte Limited, Singapore
* Attended ISO 9001:2000 Internal Auditor Program given at Bureau Veritas -Kuwait
* Internal Quality System Auditing (conducted by M/s By Water Plc, UK)
* ISO 9000 awareness Programme (conducted by M/s BVQI, India)
* The Management System and Quality Process – Conducted by Halliburton far east Pte Ltd, Singapore,
* Measures & Evaluation with regard to our transition to ISO 9000: 2000.- In house programme conducted by Halliburton far east Pte Ltd, Singapore
* Explore Reliability Principles, Conducted by Singapore Quality Institute.
* Attended Seminar on Lean Principles –Cut Waste by Going Lean, with Neville Clarke Singapore.

QUALITY CONTROL:
* Certified Welding Inspector (CWI) by American Welding Society (AWS)
* ASNT Level II in MT, PT, UT, RT
* ACCP certified for MT, PT, UT and RT
* EN-473 certification
* Seminar on "Effective Welding on Duplex and Super Duplex Materials " by Singapore Welding Society

SAFETY:
* Successful completion of NEBOSH, UK (National Examination Board of Occupational Health & Safety) General Certificate
* 3 Day Combined Sea Survival and Offshore Safety Procedures, Helicopter Underwater Escape Training and Basic Fire Fighting/Self Rescue Course (Conducted By M/s SMTC - Sribima Maritime Training Centre Sdn.Bhd, Miri, Malaysia-SHELL approved)
* HSSE Awareness Series—Inhouse E-Learning (8 modules) in "Shell open university"
* Emergency Response Team Training, Cristal, Yanbu, K.S.A
* Fire Warden Training, Cristal, Yanbu, K.S.A.
* First Aid Course, Cristal, Yanbu, K.S.A
* Construction Safety in Process Plant, Yanbu, Cristal, K.S.A
* Fugitive Emission Control, Cristal, Yanbu, K.S.A
* Hot work and Cold Work Permit Process, Yanbu, Cristal, K.S.A
* How to Hazop? –In house training at Cristal, Yanbu, K.S.A
* Training on Accident Investigation & Reporting, Cristal, Yanbu, K.S.A

ENVIRONMENT:
* Successful Completion of ISO 14000 Lead Auditor Training

INFORMATION SECURITY
* Successful Completion of BS 7799 Lead assessor course Conducted by M/s BSI India Pvt Ltd

FOOD HYGIENE AND SAFETY PROGRAM (HACCP):
* Successful completion of Hazard Analysis Critical Control Points (HACCP) - Bureau Veritas, Kuwait.

MANAGEMENT AND BUSINESS DEVELOPMENT:
* Seminar on " Be an Entrepreneur " by Dr. Charlie Inn, in Singapore.
* Implementation of Performance Management –PPR (People, Peformance, Result) workshop conducted
* The Philippines' Economic Outlook and Opportunities – Seminar by IE Singapore & PSBC
Corporation.

COMPUTER LITERACY:
* MS office (Word, Excel, PowerPoint, project). Knowledge in ACAD 14
* Finished 15 hours of Primavera course
* In-Control Document Software (A Tool for Controlling the entire project documentation)

SKILL SETS AND RESPONSIBILITIES

QUALITY MANAGEMENT
* Involved in the process of designing systems and procedures to meet the requirements of ISO 9000 and facilitate implementation of corporate quality management strategy.
* Demonstrating clear understanding of the critical success factors associated with the project and how these relate to the execution of the workscope.
* Establishment of effective management system arrangements, responsibilities and controls appropriate to activities throughout all phases of the project lifecycle.
* Preparation, implementation and monitoring, quality assurance manual, quality control plans, suppliers quality system, contract quality plan, departmental procedures, work instructions to ensure they meet the QA requirements in accordance with ISO 9000 accredited system.
* Effective Quality awareness, HSE (Health, Safety and Environment) induction, training and communication to build a successful Project/Integrity Management Teams.
* Planning and Carrying out Internal /External audits. Investigating and diagnosing defects and cause of failure and implementing appropriate actions.
* Ensure feedback of project experiences and incorporation of lessons learned to create an Environment of Continuous improvement
* Experienced in auditing on the technical requirements of Labarotory compliance against the requirements of ISO / IEC 17025: 1999 – (General Requirements for the Competence of Testing and Calibration Laboratory)
* Provide Induction training to all staff on the management system.

QUALITY CONTROL /WELDING INSPECTION
* Offshore QC Coordination
* Prepare, Implement and Monitor all the QA/QC Procedures, QC Plans and Work Instructions and Witness inspection as per the Inspection and Test Plan /Project Execution Plans.
* Involved in inspection right from Pre-Fabrication of Isometric spool, mechanical completion and commissioning
* Responsibilities include welding and fabrication inspection as well as – NDT Interpretation, ensure materials conform to drawings, shop standards, specifications and applicable codes, coordinate with customers' inspectors during inspection phases, build Hydro and Pneumatic test packages, weld map drawings, walkout drawings and punch out lines, keep up with pre-heats and post weld heat treating, ordering and maintaining all welding supplies and equipment, receiving and inspecting pipe spools from venders, Non Destructive Testing (Visual Inspection), completing a daily activity report and keeping up with all Quality Control documentation. Conduct Welding Procedure Specification at job site (WPS), document and maintain database for all welders' certifications.
* Review non-conformities at Receiving, In-process & Final Inspection stages and provide disposition decisions. Take appropriate corrective & preventive action for closing out of the Non conformance identified throughout the phase of the project.
* Managing the team of Field Inspectors /QC Inspectors on a construction projects.
* Reviewing of the project drawings and work scopes and finalizing the welding and NDT requirements as per the relevant codes and standards
* Preparation of PQR, WPS, qualifying the welders, preparation of welder certificates, WPS registers
* Implementing and monitoring the QA systems and QC procedures in the work barges, Monitoring welding activities, preparation of weld history sheets,
* Reviewing of NDT records and Radiographic films, co-ordinate with the NDT crews,
* Updating welder performance, preparation of weekly reports, verification of calibration of measuring instruments, preparation of Asbuilts,
* Supervising of the welding inspectors, reviewing of the QCDP prepared by the welding inspectors,
* Monitoring the painting activities and preparation of painting reports,
* Witnessing hydro tests and preparation of reports, witnessing leak testing, punch listing the system and close out and witnessing the bolt torque.
* Preparation for Tie-In Operations and establishing the Method Statement.
* Involved in QC activities for the construction of well head hook-ups, flow lines, launchers, Sub-Sea systems and process piping, pipelines, structural works, and various painting systems.

Key QC activities involved in the following projects:

* QC activities of (SHELL Philipines) Malayampya Modification Project- Methanol Tower Fabrication at KNM Towers, Malaysia.
* QC activities of Construction Expansion Project (CEP-2) on Behalf of Worley – Cristal Alliance at The National Titanium Di Oxide Company Limited (Cristal) at Cristal site, Yanbu, Saudi Arabia. Following Projects were handled from Raw Material Inspection, Pre-Fabrication, Painting, Erection and Commissioning:
a) Inspection of New Oxygen reciprocating compressor in air separation plant b) Inspection of FRP Cooling Towers c) Inspection of Chlorinated cooling water tank system d) Inspection of Chlorine Compressor e) Inspection of Spin Flash Dryer f) Inspection of Larox Pressure Filter g) Inspection of In process and Storage tanks handling Titanium tetra chloride (Ticl4)
h) Inspection of Heat Exchangers, Vertical column, FRP scrubber,
Inspection of Civil Activities and coordinating QC Electrical involved in the above installation.

* QC activities related to 3C and 3D Projects at Nippon Steel (for the Bongkot Field Development Project) Coordinating all QC activities at all locations (Indonesia, Thailand and Malaysia)
* Mechanical work in Maintenance / Retro-fitting activities in the following areas at Oman Refinery Company
- Pilot gas burner piping
- Maintenance of Oil Storage Tanks
* Mechanical and Electrical (M&E) Installation work, On-plot / off-plot piping work for the prestigious client "Petroleum Development Oman" Contractor "Thomassen International UK Ltd" at the following location at Sultanate of Oman:
- Suwaihat Power Plant, Oman
- Nimr Power Plant 1, Oman
- Nimr Power Plant 1I, Oman

CONTRACT QUALITY MANAGEMENT
* Assessing the Vendor/Subcontractor during the Bidding evaluation stage and reporting to the Corporate the basis of evaluation.
* Summarising and compiling the Lessons learned on previous project and training the Project team based on the analysis.
* Preparation and Releasing the Subcontractor QA-QC Package Scope of services for the job
* Scrutinising the Material Requisition Package of the Vendors and evaluating their QA-QC requirements
* Managing the team of Inspectors (Mechanical & Piping, Civil, Electrical and Instrumentation) and assigning their daily schedule
* Training the Vendor /Subcontractor on the QA-QC scope periodically and integrally working with them for meeting Project QA objectives

HEALTH, SAFETY & ENVIRONMENT MANAGEMENT ROLE
Apart from my position as in QA / QC department, I was honoured with the post of Safety Advisory / Manager role in the organisation I have worked with. The key responsibilities were:

* Involved predominantly in preparing HSE manual, HSE Plans, conducting routing company safety audit at site /head office to check implementation level of HSE policy and report to the Top Management appropriately. Advising the management about the Corrective and Preventive measures to be taken.
* Co-ordinating as HSE advisor in formulating the project safety policy, prepare safety procedures, emergency response plans, training schedules and carry our safety audits as per plan.
* Ensuring that project HSE requirements are communicated and implemented at all levels of staff
* Monitoring HSE performance, conduct Adhoc safety reviews and report performance
* Taking care of Hygiene and Environmental aspects in project area and camp site.
* Promoting safety awareness among construction personnel at all levels through audio visual means, safety literature, tool box meetings etc,

SAFETY SKILL SETS IN OFFSHORE OPERATION
Major skill sets and experience includes the following in offshore operations:

* Conducting Pre-Mobilisation audit in Barge and Construction Safety Audit in Well Head Platform
* Carrying out Offshore compliance audit on Risk Based approach, Design Philosopy and the effectiveness of the system in a integrated approach to QHSE (Quality, Health, Safety, Environment View)
* Suggesting the Management on Best Safety Practices
* Motivating both Management and work force in the view of Behavior based approach
* Involving in Physical Safety Inspection of various Hazard detection system, Emergency shutdown systems, Vent and flare system etc. Specific deficiencies and general problem areas were noted and presented to management

OFFSHORE OPERATIONS
* Involved in the Offshore Readiness Review Audit, Pre-mobilisation audit on the
Kuroshio- I Barge in the Bongkok Field (In Offshore, at Songkla) (Phase 3D – WP 14 project for PTT Exploration & Production, Thailand)
* Presently involved actively in the Offshore Pre-Mobilization readiness review audit, and Technical Document Review in the DB-30 Barge at M/s P.T.J.Ray McDermott Indonesia. (In Offshore, at Songkla). This is for 3C Phase –WP13 project for PTT Exploration & Production, Thailand

OFFSHORE PROJECTS (MILESTONE ACHIEVEMENT):
PROJECT Represented ABSG (ABS Group) Singapore and ABS Industrial
Verification India PVT Ltd on an ONGC offshore Compliance audit team
(Total member in the team was 30).The Scope of audit covered 126 Unmanned
Platforms, 12 process Complexes, 10 Drilling rigs and 2 Monoleg Platforms.
Involved as an HSE Lead auditor of a 3 member team involving audit in 36 platforms, 2 process complex and 2 rigs.

Involved as Lead QHSE auditor with the following responsibilities, but not limited to:
* Review of the third party report made available by ONGC and Determine the extent of ONGC's conformity with the HSE requirements
* Determine the effectiveness of the implemented HSE requirements
* Provide ONGC Management with an opportunity to improve the HSE Systems
* Meet regulatory requirements
* Verify implementation of the observations made by 3rd party agencies w.r.t to safety aspects.
* Prepare a report of "Reliable & Comprehensive" feed back on corrective actions related to the findings of safety audits for the review of ONGC management

TRAINING
* Establishing the Training strategy for the Corporate, establishing training manual, procedures for each discipline, evaluating the training needs and ensuring the effectiveness through systematic training program
* Training the Senior Project Management Team based on the best practice adopted globally

DOCUMENT CONTROL:
* Major experience involved in establishing document control system both manually and through various tools like In-Control Software (at Worley), EDMS (Electronic Data Management System) at Electrowatt Engineering, Oman.
* Managing the Entire Document Control Team in Engineering Company and suggested methods to achieve the shortest turn around time of documents whilst process of checking
* Suggested various solutions to reduce paper work and thereby increase the effectiveness of system.

OTHER EXPERIENCE
* Worked in various profiles with the position of Trainee Engineer, Project Engineer, Cost Estimation and Marketing Engineer etc in various companies I worked in Indian and overseas.

EXPERIENCE PROFILE

CAREER EXPERIENCE

Feb 2005 to Till Date: Shell Exploration and Production
Sarawak Shell Berhad, Miri, Sarawak, Malaysia
Position: Sr. QA Engineer (Regional Position –Asia Pacific)
(Role of Safety advisor also)

July 2004 to Jan 2005: WORLEY ARABIA LIMITED
Position: QA-QC MANAGER (Appointed HSE advisor)
Location: Cristal Alliance Office, Yanbu, Saudi Arabia
This job is the Alliance Between "The National Titanium Di Oxide Company Limited (Cristal)" and "Worley Engineering Limited (Worley)" in Support on ongoing expansion of Cristal Facilities (125 million US Dollar project). Cristal has undertaken the following Projects to achieve increased production capacity. The job includes Debottlenecking of existing facilities, Design and Construction of a fifth process line, Enhance performance/capacity of existing oxidizing plant, expand utility services as required to achieve increased production targets. The scope of the project is Engineering, Project Management, Construction and Commissioning for the Cristal expansion.

July 2003 to June 2004: ENGINEERING QUALITY SERVICES PTE LTD, Singapore
Position: QHSE Consultant
(Managing both Quality Assurance& Quality Control, Safety & Environment)
Sep 2002 to July 2003: NIPPON STEEL CORPORATION, Singapore
Position: AssistantManager
(Managing both Quality Assurance and Quality Control)
Specialised Project: Involved in the Offshore QA-QC jobs for Phase 3D – WP 14 and Phase 3C project for PTT Exploration & Production, Thailand
Involved actively in the Offshore Pre-Mobilisation readiness review audit, and Technical Document Review in the DB-30 Barge at M/s P.T.J.Ray McDermott Indonesia.
Jan 2002 to Sep 2002: HALLIBURTON FAR EAST PTE LTD (HALFE), Singapore
(Now called as Kellog Brown & Root, Singapore)
Position: Senior Technical Professional
(Managing both Quality Assurance& Quality Control)
Specialised Project: Design, Procurement, Management Services, Construction, Installation, Hook-Up and Commissioning of FPSO, Flexible Risers & Subsea Cables {Field Development Project (BFDP)} up to the point of handover and acceptance of the facilities by Company.
June 2001 to Sep 2001: BUREAU VERITAS, Kuwait
Position: Quality Consultant
Nov 98 to June 2001: ELECTROWATT ENGINEERING SERVICE, Oman
Position: Quality Assurance Manager - Middle East Operation
(Additional Safety Advisory Role)
Specialised Project Fully responsible for QA profile of Local Design Service Contract of Petroleum Development Oman which involves Engineering and Consultancy, Project Management, Detailed Design Engineering Studies and associated services to clients.
Note: (May 98 to November 98) – This was time I waited due to Visa processing from Oman employer
Mar 98 - May 98: TAWOOS DESCON ENGINEERING LLC, Oman
Position: Senior Engineer - (Managing both Quality Assurance& Quality Control)
Specialised Project: Involved in QA-QC Activities during Construction ( Civil, Electrical, Mechanical, Instrumentation) contracts, shutdown maintenance, to M/s Oman Refinery Company LLC
Mar 97 - Mar 98: GB ENGINEERING ENTERPRISES PVT LTD, India.
Position: Senior Engineer - (Managing both Quality Assurance& Quality Control)
Mar 95 - Mar 97: CIVIL CONTRACTING CO. LLC, Sultanate of Oman
Position: Engineer - (Managing both Quality Assurance& Quality Control)
Jun 90 - Mar 95: GB ENGINEERING ENTERPRISES PVT LTD,TRICHY-15, India
Position: Engineer - (Managing both Quality Assurance& Quality Control)

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