Resume - Mechanical/Petroleum Engineer with 20+ years of experience in artificial lift ap...

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Resume #3118

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Objective
Personal Data and Summary of the Main Professional Activities
Personal Data

Nationality: Brazilian
Status in the US: Permanent Resident (Green Card)
Personal Status: Married. Two sons (20 and 16 years old)

Date: May/2003

Professional Data

Education & Courses
- Graduated in Mechanical & Metallurgical Engineering - UFRJ (Rio de Janeiro Federal University) Brazil, 1971-1975
- Inspection and Equipment Engineering - Petrobras 1976-1977
- Non-Destructive Testing (NDT) Level I and II ASNT - Magnaflux Corporation - USA
- X-rays: Use and Interpretation - Kodak, USA 1980
- Oil Production Engineering - Petrobras, Brazil 1989
- Welding Engineering - COPPE/UFRJ (Basic MsC Program), 1980/1981
- Ultrasonic Inspection - Welding Institute, England
- Economical Engineering Principles - UFRJ, 1994
- Electric Submersible Systems - Training in USA Plants (Hughes Centrilift and Baker Lift Systems). USA, 1986.
- Down Hole Safety Valves (DHSV) Course and Training in USA Plants (Camco, Baker Safety Systems and Otis). Performance Tests and Application. USA, 1984 -1986
- Down Hole Safety Valves (DHSV) Course held by OTIS/Halliburton. Practicing and Training Course. USA, 1988
- Production Packer - Course held by OTIS/Halliburton. USA. 1988
- Quality Management International - QMI Assessor Training Course, ABS, England, 1994
- Progressive Cavity Pumping Systems: Design, Operation and Performance Optimization, Software and Training - CFER/Petrobras 1994
- Reliability – Petrobras -1994
- Optimization Program for Artificial Lift - Otacto/Canada, 1997
- Progressive Cavity Pumping Systems: Design, Operation and Performance Optimization, Software and Training - CFER/Canada 1998 (updating)

Professional Experience

General Activities
- 1977 –1979 Metallurgy and Material Specification Regarding the Global Nationalization Program of Equipment - Petrobras.
- Specification of Spare Parts and Usual Equipment of the Oil Transportation Ships and Vessels of Petrobras Fleet.
- Welding Inspection by NDT Methods in Pressure Vessels and Heat Exchangers (Ultrasonic, X-rays, Magnetic Particles and Dye Check).
- Developing of welding procedures to recovery Anchors for ships.
- Assessments of the Potential Supplies in Brazilian Market to Compound the Petrobras Vendor List for Oil Production Activities. 1978 - 1982
- 1982 -1990 Petrobras' Equipment Development
- Program to Develop Brazilian Companies to Replace Imported Equipment and Material for Oil Industry, such as: Multiplex pumps, Plunger Pumps, Packers, Bridge Plugs, DHSV, ESP, Sucker Rods Pumps, Special Sucker Rods for PC Pump Application, PC Pump Systems, Non-API Sucker Rods Under Torsional and Tension Loads for PC Pump Applications
- 1990 –1996 PC Pump Systems - Management, Design and Installation of PCPs for Oilfield Applications.
- PC Pump Systems - National Oilwell (USA), Manager of Engineering Services - Providing Technical Support to Partners Suppliers, End Users, Oilfield and Applications Engineers 1996 – 1998.
- 1998 to 2001 – Providing Consulting for Netzsch Group for Progressive Cavity Pump Systems in general encompassing bench testing and modeling, training, academic and application courses, dimensioning, selection and application engineering for downhole (single and multilobes PC Pump designs) and surface components (right angle and vertical drive heads) with Built-in Hydraulic and Mechanical Backspin devices.
- 12/2001 to 08/2002 – PC Pump System engineer at Case Services. Prepared the engineering manual and fundamentals concerning the PC Pump Systems to support the design and analysis. Prepared also all drawings for the existing artificial lift product developed by Case (csPC Pump, csGasLift, csBeam, csSubs (ESP), Plunger Lift and illustrations for EFM.
- 08/2002 to date – Work at eP-Solutions as a Optimization Specialist for PC Pump Systems. Prepared programs in VB to make analysis of PC Pump Systems based on surface parameters (Axial Load and/or Torque), well completion and fluid properties. Prepared complete PCP System Troubleshooting.

PC Pumps System - Experience
- Installation of the First PC Pumps in Brazil for high viscosity crudes - 1982/1983
- Coordination of the Program to Develop PC Pump Systems in Brazil 1983/1996.
- Programs to Develop Alternative Brazilian Suppliers to PC Pump Systems. 1985/1996.
- Development of Performance Tests Procedures Under Simulated Conditions. Development and Updating of Comparative Graphic Representation for PC Pump Testing Performance 1985/1998.
- Management, Installation and Performance Tests of Pioneer Breakthrough PC Pump Projects: Even Wall Stator, Hydraulic Free Pump, Insert PCP and Metal-to-Metal PCP.
- Coordination and Installation of the First Hydraulic Free Pump Comprising Even Wall Stator, Petrobras 1994.
- Installation of the First Metal-to-Metal in Downhole Oilfield Application, California, USA, 1997 - National Oilwell.
- Sizing and Dimensioning Conventional and New Geometry Design of PC Pump Systems for Oilfield Applications.
- Selection of the Hybrid Electrical Submersible Progressive Cavity Pumps to Undergo Field Tests. Petrobras, 1994/1996.
- Manager of Engineering Services for PC Pump Systems. National Oilwell (USA). Technical Support to Partners Suppliers and Field and Applications Engineers 1996 – 1998.
- Development of Analytic Equation to Determine the Theoretical Displacement of Elliptical Tri-Lobe (2/3) PCP Geometry as Function of ellipse Diameters D and d.

Research and Development in PCP
- Development of simulation tests under Run Dry conditions and for different types of fluids and speeds.
- Development of Mathematical Models related Pump Speed x Temperature of the elastomer as function of the type of fluid being pumped before running dry.
- Development of Mathematical Models to predict the fluid pressure losses as function of fluid properties, tubing and rod sizes.
- Considerations about running a PC Pump under Pumping-Off conditions. Carried out extensive simulation tests under operating conditions. The associated findings of this study allows to break up old paradigms concerning the application of PC Pumps. 1998 to date. Presented a Paper about this subject during the SPE ATW – 2001 Puerto la Cruz.
- Development and Performing Simulation Tests to Determine the Pressure Distribution Along the PC Pump Stator to Predict the Fail Mode Associated to Run Dry or High GOR. Mono-Phase (Liquid) and Dual-Phase (Liquid & Gas) Fluid Simulations. Started 2000.
- Developing comparative studies between tight and loose fit rotor/stator configurations and modeling starting torque x running torque: a prospective tool to predict the PC Pump performance in the field.

Overall Experience with PC Pumps
- Development and Application of Pump Performance Graphic Representation concerning All Involved Parameters. Theoretical and Actual Performance Comparative Results for Electric Submersible Progressive Cavity Pump Systems (ESPCP), for Petrobras, in the Following Manufacturers:

- Netzsch Mohnopumpen (Multilobe Design) & ODI (Electric Motor, Seal) and Brinkmann (Gear Box), in Hanover and Waldkraiburg, Germany, 1996.
- BMW (Single Lobe Design) & REDA (Electric Motor, Seal), in Bartlesville, OK, USA, 1996.
- Geremia (Two Single Lobe in Parallel Configuration) & Centrilift (Electric Motor, Seals, Gear Reducer) in Mendoza, Argentina, 1996.

- Evaluating Potential Oilfields for PCPs throughout Venezuela and Trinidad&Tobago, in order to select the proper PC Pump Systems. National Oilwell, 1997.
- Selection and Installation of Multilobe PC Pumps in Water Wells (Hot Springs - Onsen Wells), in Japan. National-Oilwell 1997.
- Selection, Installation and Follow Up of Multilobe PC Pumps in Argentina Oilfields.
- Design, Selection, Installation and Follow Up of Multilobe PC Pumps in Brazilian Oilfields.

New Activities in PC Pumps
- Management and Coordinating a Program to Enable the Spread of PC Pump Systems for applications in Steam Stimulated Wells. National Oilwell, 1998.
- Coordinating a Program to Develop and Apply A New Technology to Manufacture Even Wall Stators. National, USA, 1998 to 1999.
- Installation of the first two prototypes of even wall PC Pumps, featuring mechanical formed multilobe design geometry, into Petrobras oilfields. Jun 2000.
- Developing and Performing Run Dry Simulation Tests with PC Pumps of Different Diameters to achieve the limits of their application under "Pumping-Off" conditions. Effect of the Pump Speed and Lubricant Properties of the Fluid. 1988 to date.
- Developing and Performing Simulation Tests to Determine the Pressure Distribution Along the PC Pump Stator to Predict the Fail Mode Associated to Run Dry or High GOR. Mono-Phase and Bi-Phase Fluid Simulations. Started 2000 to date.
- Development of logics and programs in VB for PC Pump System Analysis based on surface parameters: Axial Load or Torque as function of well completion and fluid properties. 2003.

Training & Courses in PC Pumps - Instructor
- Current Instructor of PC Pumps within the Program of Artificial Lift Systems developed by UNAM (Universidad Nacional de Mexico) for Pemex, providing a complete theoretical PC Pump Course, encompassing single and multilobe designs, fundamentals, analysis, torque calculations (hydraulic, friction and resistive torques), applications, etc.

Technical Papers
- Author of Wrought and Forged Stainless Steels (18-8) and Cast Stainless Steel (AISI CF-8 and AISI CF-8M) - Specifications, Properties and Structures" – Edited by Petrobras – 1977.
- Comparative Cost Analysis Between PC Pumps and Conventional Lift Systems Based on Parameters of Life Cycle Costs. Petrobras 1994.
- PC Pump Systems: A Growing Technical and Economical Alternative Method for Oil Artificial Lift – Latin American Oil and Gas Seminar - CONEXPO/ARPEL 1994.
- ESPCP - Performance Tests Procedures, Graphic Display Representation and Results.
- PC Pump System Manual: Principles, Equations, Installation and Troubleshooting. Prepared for Netzsch Group, 1998/2000.
- PC Pump Engineering Handbook: concepts, types, applications and design. 1998-2000
- Starting Torque x Running Torque – Influence of the dimensional parameters between rotor and stator. Study presented at Petrobras Workshop, held in Aracaju-SE, Brazil, 2000.
- Application of PC Pumps under Pumping-Off Conditions: Limitations and Possibilities to Optimize Oil Production by Using PC Pumps in Artificial Lift Projects – Paper presented in the Rio Oil & Gas Expo and Conference, October 16 to 19, 2000, held by IBP: Brazilian Petroleum Institute, Rio de Janeiro, Brazil.
- PC PUMPS under Pumping-Off Conditions: Limitations and Possibilities to Optimize Production in Artificial Lift. Paper similar also presented at the PCP - Applied Technology Workshop (ATW), held by SPE - Society of Petroleum Engineers, in Puerto la Cruz, Jan /2001, Venezuela.
- PumpSelect - Program to Select PC Pumps based on operational inputs such as: flow, pump depth, API Gr, viscosity, dynamic fluid level, tubing and rod sizes, flow line pressure, BSW, etc. This program delivers QxDP and TxDP performance curves featuring the required speed to reach the actual operating targeted point - and also the related total torque and axial loads -, enabling the selection of drive heads, as well.

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