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Resume #3240
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1. Haldia Petrochemicals Limited, Haldia, West Bengal, India
[Since March 1999 ~ present]
Position: Senior Engineer ( Fire & Safety)
¨ Business nature: Manufacturing of Polymers, ethylene, propylene, LPG, Benzene and other value added co-products
¨ Company size: Total Employee strength of 1100, Polymer giant with Naphtha Cracker Capacity of 460 KTPA, Producing 210 KTPA of Polypropylene, 225 KTPA Linear Low Density Polyethylene, 200 KTPA High Density Polyethylene and other intermediate and byproducts.
Scopes of responsibilities:
v Internal auditor for ISO14000 and OHSAS 18001. Received ISO 14001 nad OHSAS 18001 certification on 4th April 2003.
v Received 5 STAR rating and Sword of honour from British safety council in 2001.
v Preparing for ISO 9000: 2000 audit.
v Worked with international contractors Viz. M/s. Bechtel, Daelim, Technimont, Lurgi, Toyo Engg and EIL
v Setting up Fire & Safety department v Preparation and updating
* Safety Manual
* Material Safety data Sheets (MSDS)
* Onsite Emergency Management Plan (On site)
* Off-Site Emergency Management Plan (Off Site)
* Work Permits- hot work, cold work, vessel entry and electrical isolation
* Risk Assessment of HPL Plants using DOW F&EI
* Prepare and conduct Safety Training for Own employees and contractors
* Statutory activities related to safety
* Safety Inspections and audits related to Process, Electrical systems and office buildings
* Accident investigation, preparation of safety statistics
* Promote safety and health by conducting in-house safety/health campaigns.
* Implementation of Safety related procedures
* Selection, procurement and inspection of Personnel Protective Equipments v Handling of all emergency equipments like Explosive meters, Oxygen meters, Multi-gas detectors v Enforcement of safety procedure, rules etc viz.
* Emergency management plan- On Site and Off Site
* Permit procedure-Hot work, Cold work, Electrical isolation etc.
v Selection and procurement of PPE's v Hazop Study, Safety audit v Bringing up the safety culture through training v Conducting Team Safety Committee meeting v Conducting Contractor Safety meeting v Conducting Central Safety Committee meeting v Participating in HSE ( Management Safety Committee) committee meeting v Coordinating with all project teams/contractors' regarding design & installation of all modern Fire Protection System and Fire & Gas Detection system.
v Checking and conforming with statutory norms, NFPA, OISD rules where ever applicable in fire protection system v Coordinating with various insurance group for TAC approval, optimum premium and full 35 % discount.
v Study hazard potential, select various equipment required and preparing necessary specification and procuring fire fighting appliances ( Foam cum DCP Tender, DCP tender, Foam Nurser, Hydraulic Platform etc.) and other equipment as per our requirement.
v Doing Safety Audit and getting rectified unsafe situations.
v Selecting and procuring various safety equipment to meet our requirements v Project requirement of all fixed fire protection, obtain approval from project director, Executive vive president and execute the same v Design basis, installation, commissioning, operating and maintenance of following systems
* Hydrant system
* Water monitor system
* Automatic Deluge system
* Automatic sprinkler system
* Fixed and mobile foam system
* Fire and gas detection system ( addressable type)
* Nine Fire Tenders including one Hydraulic Platform(BRONTO SKYLIFT)
* FM 200 system
* Argonite system
* CO2 total flooding system v Training to all employees at all levels on Fire protection & Fire fighting and Safety systems and equipment.
v Designing lot of modification jobs, getting approval through proper Plant Change Procedure ( safety norms) and executing.
v Carrying our JSA ( Job safety Analysis) and preparing SOP ( Standard operating procedure) for all jobs.
¨ Other Achievements:
* Fire & Safety Training
* Development of modules - 25 nos.
* Imparted Training to employees on all 25 modules
* In all 5670 participants man-hours spent for training in the year 2001-2002
* Risk Evaluation of HDPE, LLDPE, IOP, PP using DOW F&EI
* Hazard Identification, Risk assessment for identification of required PPEs for specific operations / maintenance.
* Conducted training Programme "Transportation of Hazardous Goods by Road", three days training specially designed and developed for drivers involved in transportation of hazards goods in cooperation with LPA (India) and Inspector of Factories, Haldia.
* Successfully formed Team Safety Committees in all teams and conducted committee meetings.
* Conducted On-Site Emergency Management Plan (ONSEMP) drill, and Actively participated in OFSEMP conducted by IOC – Haldia refinery.
* Active participation in Third Party Safety Audit of Plant Conducted by British Safety Council, London. We received 5 STAR rating and subsequently Sword of Honour Award.
* Designed and conducted Electrical Safety Audit for all 13 Substation and all Electrical Installations
* Preparation of monthly, Quarterly and Annual safety statistics. Prepared quarterly news letter for internal circulation.
Maintain fixed, portable and mobile fire fighting system of entire complex which include following
* Deluge systems – 52
* Sprinkler systems - 20
* Fixed Foam systems - 03
* Clean Agent systems – 07 (FM-200 & Argonite)
* Hydrants - 600
* Landing valves - 70
* Monitors - 185
* Hose boxes - 320
* Portable extinguishers - 1456
* Isolation valves UG/AG - 105
* Fire tenders - 08 including Hydraulic Platform
* Mobile fire fighting equipment etc v Forecast the maintenance need and prepare revenue budget for fire services dept.
v Procuring and maintaining stock of fire fighting equipment and extinguishing media (Foam).
v Prepare Capital and Revenue budgets for the department and handling all financial matters.
v Prepared scope of work and involved in outsourcing the some of maintenance jobs ( e.g. monthly maintenance of extinguishers, Vehicle maintenance, Hydro testing and painting of extinguishers)
v Developed and implemented systems, procedures for setting up Fire Service.
v Design system and participate in procurement of equipment, vehicles for emergency handling.
v Carried out Job safety analysis(JSA) and prepared SOP for all systems v Prepared emergency response procedures v Conduct emergency drills/Evacuation drills v Administer Fire & Safety Department
2.M/s. National Organic Chemicals Industries Limited (NOCIL), Mumbai,
INDIA ( Period: March 1994 to March 1999)
EXPERIENCE AT NOCIL IN SHORT:
* Safety Audit
* Safety training to employee and contractor staff
* Investigation of high potential incident/accident and implementation of recommendations after approval form senior management.
* Keeping the fire protection system in healthy condition
* Handling fires/ emergencies in the plant
* Handling tanker emergency ( carrying hazardous goods) on road
* Conducting Fire Emergency Drill ( Off site & On site)
* Participation of all safety committee meetings
* Looking after contractors safety
* Conducting training to all other departments, City fire brigades personnel, Police etc.
* Safe Attitude Encouragement rounds
* Looking after departmental safety
* Training to the drivers transporting " Hazardous Goods"
* Administration of Fire Department
3. M/s. Reliance Industries Limited, Hazira, Surat, INDIA
( Period: January 1993 to March 1994)
EXPERIENCE AT RELIANCE:
* Worked as shift In- Charge
* Maintaining of fire protection systems: 1. Automatic Deluge System
2. Hydrant System
3. Automatic foam system
4. Detection system
* Conducting fire emergency drills
* Handling fire/gas emergencies
* Designed sprinkler system of EO storage tank
* Administration of fire department
LARGE SIZE EMERGENCY HANDLAD:
* Handled more that 100 fires on residential building, Textile factories, Paint storages etc. in Surat ( Gujarat) during communal riot held on December 1992
* Handled Chlorine emergency due to failure of chlorine line in EDC plant at RIL
* Handled HCL gas cloud emergency in the same plant at RIL
* Handled EO explosion / fire on drain channel in NOCIL
* Handled a fire on ethylene column at a height 45 meter in NOCIL
* Handled more than 30 nos. tankers emergency on public road involving various hazardous goods.
* Rescued two unconscious casualties from a vessel field with nitrogen on February 2000.
* Handled very safely three major hydrocarbon vapour cloud in HPL
OTHERS SKILL:
¨ Computer skills: Microsoft Word 2000, Excel, Power point, SAP
¨ Other Skills: Hazop, Safety Audit, Risk Analysis, Plant Modification, Safety Training, Accident/Incident Investigation, Safety promotional activities, Handling emergency equipment, preparation of safety statistics, implementation of safety procedures
¨ Leader of emergency handling team
¨ Received appreciation letter from MD ( NOCIL) for successful conducting training for the personnel engaged in "Transporting Hazardous Goods" by road.
¨ SAP maintenance and procurement module
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