Resume - Diploma in mechanical engg.

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Resume #32692

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OBJECTIVE
Wish to work in an environment laden with growth and to conductive professional upliftment

PERSONAL:
I am a Mechanical Engineering Diploma holder having total 8 years of experience in Oil & Gas, Gas and Petrochemical Fields. knows operation of PLC and DCS panel. (TATA Honeywell, YOKOGAWA Centum - 2000)

ABROAD EXPERIENCE:
Presently I am working in AZERBIJAN for BRITISH PETROLEUM as a process technician from 13-th august till date. Here I am assigned to work for pre-commissioning$commissioning of f-shore production platform.

I have worked as a commissioning Panel Operator from Oct. 2003 to June-2005 in Pars Oil and Gas Company (POGC) at South Pars Gas Field Phases 4&5, Assalluyeh, Iran through M/S Hyundai Engineering and Construction Co.Ltd.

Name of the Employer Designation Area of work Duration
Hyundai Engineering& Construction Co.Ltd Panel Operator
(Commissioning &Normal Operation) Reception Facilities, Condensate Stabilization, Gas Treatment Trains, MEG Regeneration from
Oct. 2003 to june 2005
Reliance petroleum Limited Jamnagar Commissioning & Shut down ( QYI) Operator.
VGO Hydrotreater and Diesel Hydrotreater April2003to sept.2003
Gas authority of india Ltd. Gandhar Commissioning / process operator LPG recovery plant Jan 2001 to March 2003
GAIL U.P.P.C
Pata
Process operator

Gas Sweetening Plant
June 1999 to December 2000

O.N.G.C, C.P.F. Gandhar Process Operator Crude stabilization unit, CFU unit and Gas Dehydration unit. Oct. 1996 to Dec. 1999

EDUCATIONAL QUALIFICATION: S.S.L.C, H.S.C
Technical Qualification: Diploma in Mechanical Engineering
(M.T.I Trichur)
Other Qualification: Driving License
Good knowledge of Computer

DETAILED RESUME

South Pars Gas field Iran: This field located in Persian Gulf, Known in Qutar as North Field. This Project includes OFFSHORE Facilities (Well, Platform and Under Sea pipe lines) and ONSHORE Facilities for processing of Reservoir Fluid.
The total capacity of the Phases 4&5 is 2000 MMSCFD of Reservoir Fluid.
The main products of this plant- Stablized Condensate-0.55T/ H, Methane-1600T / H.
Ethane- 120T/ H., Propane-165T/ H., Butane-105T/ H.

Here I am familiar with Pre-commissioning, Commissioning, Start up, Shut down and Trouble shooting of following plants.

1) Slug Catchers.
2) Condensate Stabilization.
3) MEG Regeneration.
4) Gas sweetening and Dehydration, Ethane Recovery.

Precommissioning Activities:
Hydrotesting Witness, Air Blowing & Steam Blowing of pipe lines, Water Flushing, Internal & External Inspection Assisting of Columns, Vessels, Tanks, Filters, Exchangers and Knock Out Drums. , LP & HP Leak test, Checking of pipe lines as per P& ID, Making punch lists, Pumps & compressors are making ready for Performance Test, Chemical Cleaning of pipe lines, Checking Operation flexibility of Valves & pipe lines, Nitrogen Inertising Etc.

Commissioning Activities
Stroke Checking of control valves, Chemicals unloading to tanks, Final Tagging for fuel gas pressurization, HP & LP leak test with FG, RG Furnace Dry Out,

Details Of Units Which I Handled:
Duties and Responsibilities as Panel Operator.
* Continuously monitor the process parameters under the normal operating limits.
* Optimize the process parameters to achieve the productivity and to meet the production target.
* Tuning the control parameters to maintain the process equilibrium.
* Taking the plant start up and shut down activities in safety attitude.
* Handling the plant safety during the emergency situation.
* Communicate and Co-ordinate between the various department for the smooth operation of the plant.
Reception Facilities (2 Trains x 1000 MMSCFD)
The purpose of unit is separate Gas, Condensate and Glycolated Water. The Unit consist of two trains for Phase 4 & 5 and the important items are,
* Inlet Manifold & Scrapper Pig Receiver
* Finger type Slug Catcher for Gas / liquid separation and Liquid Storage
* Pressure control station for Raw gas expansion
* High Integrity Pressure Protection System for protect the equipments.
* MEG injection facilities
Condensate Stabilization Unit (2 Trains x 350 m3 / hour)
The purpose of unit is produse stabilized condensate product with a RVP of 10 psi in summer and 12 psi in winter time. The unit consists of,
Exchangers and Pre flash drum: The mixed phase pre-heated and enters the flash drum for primary separation (Gas, Glycolated water and Condensate)
De-salter: - The purpose of desalter is remove any salt and glycol / water from the hydrocarbon phase, inject fresh water to im,prove the salt dissolution in water
Stabilizer Column:- Removes the light components from thr raw condensate by stripping.The stabilized condensate leaves the bottom, being cooled, pre-heating the cold streams, is finally collected to degassing drum.
Two-Stage off Gas Compressor: - The light components leaving the column top are recycled bact to the HP separator via the Two Stage Off Gas compressor.
MEG Regeneration Unit (6 Trains x 20 m3 / hour)

The purpose of MEG unit is to re-generate the Rich MEG solution coming from the condensate stabilization unit and re-inject Lean MEG into the sea line which is coming from off-shore.

Rich MEG Regeneration is achieved by evaporation of the excess water in a glycol re-boiler, in order to obtain 70 % wt. MEG solution (Lean MEG)

Gas Sweetening Unit (4 Trains x 500 MMSCFD)

The purpose of the unit is to remove the Sour compounds (H2S, CO2, COS) from thre inlet gas coming from reception facilities and Condensate Stabilization Unit. Gas Sweetening is achieved by the MDEA amine washing process licenced by Totalfina EIF (TFE)

The unit consists of,
* Solids and liquids separate from feed gas (ie from Inlet gas KOD & Coalscer filter)
* H2S Absorption from feed gas using MDEA. Sweet gas leaves absorber top.
* Regeneration of Amine (Rich to Lean) is done in Regenerator Column. H2S / CO2 is stripping out and sending to the Sulphur Recovery Unit and Lean Amine is sending the Tank.
* Lean Amine Filtration Package is filtering the 10% of Lean Amine and send back to the tank which contains Pre-coat filter, Charcoal filter and Catridge filter.

De-hydration and Mercury Guard Unit (4 Trains x 500 MMSCFD)

The purpose of unit is completely remove the water and mercury contained in the sweet gas feed. The de-hydration section based on Molecular Sieve Technology and mercury removal section based on Chemisorption Technology.

The unit Consists of:
* A pre-cooling and separation section.
* A De-hydration / Filtration Section
* Re Generation heater, Air Cooler, Separator And RG Compressor for Dryer Regeneration
* A dry-gas heater, a reactor with a fixed bed carbon catalyst for Mercury removal from Gas.

Ethane Recovery Unit (4 Trains x 500 MMSCFD)

The purpose of unit is to draw off an ethane cut from the dried feed gas stream and the additional products are Sale Gas (CH4) and NGL (C5+)

Feed Gas Cooling and Expansion: The de-hydrated gas is first cooled in a cold box by exchanging heat with different cold streams then flashed in KOD where two phases separated.
De-Methaniser and Export Gas: The De-Methaniser is a striooer absorber column that produce on-spec sale gas from the top and a wide range of Gasoline from the bottom.
De-Ethaniser: The column top product is Ethane and bottom product is NGL (C3+)
Sulphur recovery unit: (4trains-170t/d each)
The feed gas contains H2S, CO2 and some organic sulphur compounds together with a small amount of hydrocarbon and water vapour. The feed gas H2S content varies (36.04 to 26.1 percentage). The normal production of sulphur each train is 125T/D.
SRU UNIT CONISTS
Claus burner
Acid gas and process air preheaters
Reaction furnace and boiler
Reactors,condenser and reheater
Sulphur Degassing pit and Incinerator
Stationary Equipments Handled:
Stabilizer Column, Amine Absorber, Regenerator, De-Methaniser and Ethaniser Column, Horizontal and Vertical KODs., Cold Box (Chiller), R.G Heater, Heat Exchangers (Plate and Shell & Tube), Filters, Kettle and Thermosyphon Re-boilers, Fixed Roof tanks.

Rotary Equipment Handled.
Expander Compressor (ATLAS COPCO),Regeneration compressor(ATLAS COPCO)
Off-Gas Compressor (Neuo-Pignone) Centrifugal and Reciprocating pumps, Centrifugal and Reciprocating Compressors, Fin fan coolers, Agitator Etc.

RELIANCE PETROLIUM JAMNAGAR

Reliance Jamnagar complex having a capacity of 6,50,000 BPSD of Crude. This is the world's largest grass root refinery. Here I have worked as a Commissioning Operator in VGO AND DIESEL HYDROTEATERS

VGO and DHT consists of Two Trains each having a total process capacity of 1,47,200BPSD and 1,40,000 BPSD respectively. The Plant package consists of UOP's Fixed bed catalytic Process.
Pre Commissioning and Commissioning of QYI(Quality Yield Improvement)jobs.

VGO and Diesel Hydrotreaters now it's operation is going on 100% capacity.
The QYI Jobs main target is improve the plant capacity 100% to 140%.
Here I involved with pre-commissioning and commissioning and Shut Down activities.

Equipment Handled
REACTOR (Catalyst-NICKEL-MOLYBDUNM},Recycle gas compressor, recycle gas scrubber, distillation column, stripper, furnace, heat exchanger, separator, knockout drum, centrifugal& reciprocating pumps, chemical dosing system, filter etc

GAIL India Ltd. GANDHAR

GAIL Gandhar is designed to process 5mmscmd of natural gas(Cryogenic Process). LPG production is 2 lac T PA other product is pentane &SBP

Pre commissioning Activities
Air flushing and drying, Hydro Jetting, Water flushing, LP Leak testing, Cardboard Blasting
Check the piping and system as per P & ID, Purging & Inertisation of the Unit Using N2 Gas

Commissioning Activities
Commissioning of the Fuel gas system, Hot Oil system, Flare System, Dryer Regeneration
Pumps, cooler & heat exchanger, Fractionation system, Storage (Bullet and Sphere)

The Unit consists of
* Gas compressor unit:
Feed gas and lean gas, Gas turbine driven centrifugal compressor (Solar Catterpillar, USA)
* Gas drying and regeneration:
Feed gas dryers, filters, natural gas heater, and cooling and moisture separation.
* Chill Down separation(Cryogenic Separation)
Chiller, HP separator, LP separator, cryogenic turbo expander(rot flow-USA)
* Fractionation section:
Light end fractionation section, LPG column's column, Hot oil system, Reflux drums and Pumps.
* Waste heat recovery units, Methanol dosing system, Flare and fuel gas system.
* Storage section
* LPG mounted storage bullet 1800M3x3bullets
* Pentane bullets 240M3x3bullets
* SBP storage tank 540M3x2tanks

Gas Authority Of India(GAIL),UPPC, PATA.
Here I worked as a Process Operator in Gas Sweetening Unit (CO2 Removal).
Plant Processing capacity-12 MMSCMPD.

Equipment Handled
Absorption Column, Regenerator column, Amine Flash drum, Filter Package, Amine Feed Pump, Vertical and horizontal KOD, Fin fan coolers, Kettle type Reboilers, Catridge and Charcol filters Fixed roof tanks

CPF, Gandhar O.N.G.C, Onshore

The Central processing facility of O.N.G.C Ltd., Ankleswar is fully centralized D.C.S Plant, Designed to produce 5000cub. Of Crude Oil along with 1.5millon of Associated Gas 165 TPD of LPG & 55TPD of NGL.

EXPERIENCE IN
Crude Stabilization Unit: The Raw Crude coming from the gathering stations is separated in to crude oil, water & gas in this unit. The C.S.U has a total 4 trains separators & a total capacity to produce 2.8MMPTA of crude oil. Unit contains High pressure, Medium Pressure & Low Pressure three phase horizontal separators, Natural gas fired forced draft heaters, Demulsifier system.
Condensate Fractionation Unit: The C.F.U has a capacity to produce 165 TPD of LPG & 55 TPD of NGL. Unit contains LEF / LPG columns. Hot oil systems, Hot oil heater of Natural draft gas fired, reflux pumps etc.
Gas dehydration unit
The G.D.U. has a capacity to dehydrate 1.5 MMSMCMD of gas in TriEthylene Glycol Medium. The unit contains coalscer separator, Glycol Contactor, Glycol Recovery, Scrubber, Glycol Stripper, Reflux condenser, Glycol flash drum, Filters, Rich and Lean Glycol heat exchanger, Glycol Reboiler, Storage tanks, Booster and Circulation pumps
Equipment Handled in CPF
H.P Separator, M.P Separator, L.P separator, Knock out drums, Heat exchangers, Pre-heaters, centrifugal pumps, different type of valves, LPG & LEF columns, Oil tanks, Condensation surge drum, condensate filter coalscer, thermosyhon re-boiler, LEF reflex drum LPG reflex drum.
Job responsibilities:
* Have regular routine checks of plant and all equipments to ensure that they are functioning normally in accordance with standard of operating condition.
* Report all the abnormalities and failures to the superiors and take possible corrective measures immediately
* Monitor and control all the plant parameters.
* Ensure dosing of chemicals on time collect and record the details of chemicals consumptions and stock
* Keep a special look over furnaces and heaters.
* Normal startup and shutdown of machinery (Viz. Recycle gas compressor, Reactor, G.T compressor Expander compressor, Furnaces and heaters, Hot oil pumps Centrifugal and reciprocating compressor and pumps.)
* Trouble shooting during power failure, Instrument failure, Fire and Fluid leakages collect oil, Gas, condensate in water forward to laboratory for analysis and maintain the records.
Fire and Safety
Having undergone Fire Fighting and Safety training course in O.N.G.C, GAIL, & RPL. Familiar with the breathing apparatus, different types of extinguishers and firewater pumps, Monitors, Hydrants foam water system etc.

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