Resume - Naval Architect with 10 years experience in Inspection, QA/QC,ISO 9000,Project M...

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Resume of
RAJESH GOPAL

Career Objective

To be the part of a team of hi-calibre professionals in a progressive, transnational organization, thus sharpening my own professional skills, while at the same time, contributing my best to the overall development of the organization.

Education
Bachelor of Technology (B.Tech) in Naval Architecture & Ship Building from Cochin University of Science & Technology, one of the leading technological universities in India.

Achievements
Spearheaded the site team of SparTEC Houston, Spar Hull Projects:two deep water drilling units fabricated in Jebel Ali to be erected in Gulf of Mexico.
Successfully implemented ISO 9002:1994 Quality Management System and attained certification for Grandweld.
Obtained ABR approval for the repair facility from US Navy and Works Approval for Fabrication and Welding Shop by Germanischer Lloyds.
Appointed as company Level III in NDT applications by US Department of Navy.

Professional Qualifications
ISO 9000 - Quality Auditor
ACCP Level II in VT,RT, PT, MT
ASNT-TC Level II in VT, RT, PT, MT, UT
Certified Welding Inspector from Advani Oerlikon Institute of Welding Technology.

Professional Training
CSWIP 3.1 Welding Inspectors course: The Welding Institute-UK
IRCA Registered Auditor/Lead Auditor & Internal Auditor course - ISO 9000
Welding Inspectors Course-Advani Oerlikon Institute Of Welding Technology
Interpretation Of Weld Radiographs-Advani Oerlikon Institute Of Welding Technology

Port & Shipyard Training
6 Weeks each training programs at Cochin Port Trust, Hindustan Shipyard Limited, KSINCO, New Mangalore Port Trust, Cochin Shipyard Limited
Comprehensive Sea Training for 15 days.

Computer proficiency:
MS Office:Word, Excel, Power Point, In house software applications, Basic Internet applications.

Others
Holds a valid U.A.E and International Driving License

Work Experience

1. Project Quality / Site Lead with SparTEC, a subsidiary of J. Ray Mc Dermott on the Spar hull fabrication (Medusa & Front Runner) at Jebel Ali, Dubai.

Each Spar hull consists of a cylindrical hard tank, truss and a soft tank & weighing 12,000 tons with a total length of 586 ft. The work scope included structural, piping, E&I, coating and commissioning activities related to the hull.
Job responsibilities
Plan & supervise the daily inspection routines of a team of multi disciplined inspectors.
Attend project weekly progress meeting, prepare site weekly reports for the management.
Ensure compliance with ABS, MMS, USCG rules and contractual specification on fabrication.
Liaison with Client Resident Representative, ABS/USCG Surveyor and yard QA/QC.
Raise Deficiency/ Non Conformance when required and follow up corrective action.
Conduct Audits on specific Level II procedures approved on the project to ensure compliance.
Conduct, hold point & surveillance inspections, witness tests as required and ensure compliance with AFC drawings in the yard and at vendors facilities.
Inspection of materials, equipments supplied by the vendors and verification of certificates and other related documentation for conformance with specification.
Review and approve method statements and repair statements on behalf of SparTEC.
Ensure compliance of documentation requirements as the main contractor of the project.
Review NDT reports; weld summary sheets, dimension control reports and alignment reports.
Review and approval of project certification dossiers compiled by the sub contractor.
Maintain records of inspection and other project specific documentation.
General administrative functions related to the site office.

2. Quality Assurance Engineer with GRANDWELD, Dubai, leading ships repair company from
September 1997 to August 2001.
Job responsibilities
Held the position of Management Representative in the Quality Management System.
Design/Development/Implementation of Quality Systems and Procedures conforming to ISO 9002 standards for various departments/shops.
Training employees on ISO 9002 Quality management system.
Planning and conduct of Internal Quality Audits as the group leader of the team comprising of 7 Internal Auditors.
Review and disposition of customer complaints.
Raising Non Conformance Reports and Corrective action proposals.
Identification and coordination of training programs.
Reporting the performance of the Quality Management System to the top management.
Control of external references and standards.
Other duties include:
Evaluation and qualifying suppliers, monitoring the performance of approved suppliers.
Conduct supplier facility audits to evaluate the suppliers.
Review & Approval of purchase requisitions on behalf of QA department.
Preparing pre qualification documents for major tenders.
Inspection of major equipments, special material for conformance to specification.
Liaison with Classification Societies, Clients and Regulatory bodies and coordinate audits.
Coordinating NDT & Inspection with inspection agencies.
Developing and qualifying special welding & repair procedures for new construction and repairs:Al, SS, CuNi etc.
Training and qualifying of welders on approved welding procedures.

3. Marine Surveyor/Naval Architect with International Inspection Services Limited
(INSPEC), Dubai from November 1994 to December 1995
Operations Coordinator (Middle East Operations) with International Inspection
Services Limited (INSPEC), Dubai, from December 1995 to August 1997
Job responsibilities
Planning & Coordination of all Marine/Offshore and Industrial related inspection activities.
Repair assessment for clients on structural repairs in marine & offshore industry.
Company representation in techno-commercial discussions with clients, classification societies.
Preparation of work procedures for various inspections conforming to specifications/client requirements.
Planning/implementation of hull thickness surveys on Ships and offshore structures as required by Classification Societies.
Supervision of all operational equipments within the United Arab Emirates.
Monitoring the safety aspects/personnel health in the transportation/handling/storage of radioactive isotopes.
Design/Development of quality manual and procedures for ISO 9002 quality management system.
Visual inspection, Third party Inspection/Material Inspection on various marine/industrial structures.
Witness various inspections such as Holiday/Spark Testing on pipelines and tail shafts, Vacuum Test, Hydro-Test, Pressure Test, and Hardness Test.
Monitoring and control of various NDT evaluations:UT/RT/MT/DPT.

4. Naval Architect/Marine Surveyor with Fairdeal Marine Services, Fujairah from May to
November 1994.
Job responsibilities
Safety surveys including fire fighting and life saving appliances onboard vessels.
Coordination of various repairs activities including dry-docking under the close supervision of classification societies.
Prepare purchase requisitions for materials and services.

References:
-Mr. Brian.J.Smith, Quality Manager, SparTEC, Houston, U.S.A. Tel: (281) 870-5281
-Mr.Ashraf Mansour, Surveyor, American Bureau of Shipping, Dubai. Tel: 04 3520371
-Mr. M.K.Raghunathan, Operations Manager, Grandweld, Dubai. Tel: 04 3241707
-Mr.Sunil Kumar, Sr. Principal Surveyor, International Shipping Bureau, Dubai. Tel: 04 2694878

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