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PROFILE
About twenty (20) years of diverse working experience in various fields, out of which Ten years in the Oil & Gas sector of Middle East. Currently working for Agip KCO as Inspections Coordinator – Procurement. Exposure includes projects for ADCO UAE (Jebel Dhanna, Asab, Sahil, Shah, Bab & Bu Hasa fields) ARAMCO KSA (Ras Tanura & Dhaharan) SCECO, KSA, in various positions as Construction Manager, Project Engineer, QA/QC coordinator, Senior Engineer (E & I), QC Inspector, Material Planner, Material Man, Supervisor, Electro-Mechanical Engineer, Works Manager, Manpower coordinator, Personnel Manager etc. Self employed in India managing a domestic Motors & Pump sets manufacturing unit & Industrial Training institute etc.
EDUCATION / CERTIFICATIONS / TRAININGS
Electrical Engineering, State Board of Technical Exams, Kerala q Diploma in Computer Application, Bytes Computer Institute, Kerala q Diploma in Quality Assurance & Quality Control, National Institute for Advanced Studies, Chennai, India q ISO 9000:2000 Lead Auditor Course (from BV- scheduled for May-2006)
* Supervisory Development Programme, Board of Apprenticeship Training, Madras
* Safety Training, PTW Job Performer (ADCO), Gulf Technical & Safety Training Centre, Abu Dhabi
* AUTOCAD, Bytes Computer Institute, Kerala
* Primavera, Design World, Kerala
* Defensive Driving Course (ADSD-ADCO), Emirates Driving School, Dubai & Matrix I.S.C, Dubai
* Senior Technician Member, Institution of Engineers, India
* Holds UAE Driving License
PROFESSIONAL EXPERIENCE
August 2005 – Present
Agip KCO - KBR
QC & Inspections Coordinator
Project: Kashagan Experimental project (Kasakistan), Oil, Gas & Sulpher packages.
Working as a Project Management / Client Team Member for this project at EP Contractor's office: ( Petrofac, Sharjah) work includes the following pertaining to procurement quality for about 150+ packages/orders:
* Review P.O's, allocating inspection man hours / budgets for various orders.
* Preparation of Request for Quotes and forward to TPI agencies world wide.
* Techno-commercial evaluation of quotes from various approved TPI agencies around the globe, evaluation of CVs of inspectors, appointing the qualified agency & Inspector for the packages and advising London Agip KCO office to issue RCAs.
* Issue of assignment instructions to selected agencies and forwarding the relevant documents and specs as per P.O
* Notifications for inspections, review of inspection reports, approval of time sheets. Follow up on close out of non-conformances, if any.
* Update inspection data base, electronic filing of all inspection reports to Agip EIMS documentum system.
* Review of Inspection reports and release notes from Petrofac appointed TPI and assure compliances and related follow-ups.
* Forward inspection reports to the concerned departments / discipline engineers for information & actions as required.
* Follow up of inspection reports & time sheets.
* Update inspection database with Reports / time sheets / invoices.
* Review & approve Time sheets, invoices & Cheque requests.
* Maintain & update NCR log book.
* Coordination with EP Contractor QC Engineers, review inspection reports from contractor's TPI's and Resident Inspectors.
* Attend weekly QC meetings with EP contractor Engineers to discuss and clarify issues pertaining to various orders.
* Review and approve Certificate of Deliveries (COD).
* Coordination with all TPI agencies assigned.
* Necessary co-ordination with UK, Sharjah, Kashagan offices.
February 2005 – July 2005 (Part time assignment)
PV INSPECTION SERVICES. Canada
TPI Inspector
* TPI inspector on behalf of Occeaneering, UK at E Production Solutions, Dubai for manufacturing of Well Head control Panels & HIPPS (Client: Khalda Peroleum, Consultant: JP Kenny).
* Expediting inspections, FAT, material inspections, review of documents and progress, preparation of inspection reports, witnessing of performance tests, signing of test reports and issue of release notes.
August 2004 – July 2005
AL HUSAM GENERAL CONTRACTING EST., Abu Dhabi, UAE
Project Enginee
As the only E&I Engineer in the newly set up Oil& Gas Division of this company, I was involved in the following:
* Cost Estimations, man hour calculations & bid finalizations for various tenders, including Technical & Commercial tender packages for Clients: ADCO, Technip /NPCC, Gasco, Takreer, Dolphin etc
* Evaluation of tender/project packages raise clarifications, queries and attend technical /clarification meetings with client/consultants/vendors/suppliers..
* Technical evaluations of material specifications, floating enquiries, coordination with various suppliers and vendors
* Conducting inspections and witnessing of tests at vendors/manufactures premises for all Electrical & Instrumentation requirements
* Attending technical meeting with Client, Consultant, Vendors, sub contractors and suppliers for on going projects and tenders. Attend weekly progress meeting with clients for on-going project.
* Preparation of E & I MTO, Purchase Orders, Letter of Intend etc. for ongoing projects.
* Material submittals & approvals from client.
* Prepare construction diagrams / drawings etc.
* Preparation of QC Procedures, QC formats, Construction Method statements, Mechanical completion / Pre-commissioning procedures
* Attend pre-commissioning & commissioning as required.
r (E&I), Oil & Gas Division
August 2001 to August 2004
PAN ARABIAN GENERAL CONTRACTING CO., Abu Dhabi, UAE
Project: EPC for Cathodic Protection of ADCO wall casing (Main Contractor: NPCC)
Sub Contract for Civil & Electrical works
September 2003 and onwards
Construction Manager / Resident Engineer
* Responsible for all construction related activities and progress
* Coordination with client construction manager and engineers
* Coordination with discipline engineers, supervisors, foremen and job performers
* Job allocation and man power allocation
* Daily activity scheduling and daily progress reporting
* MTO verification and material follow up
* Subcontractor coordination, conducting meetings, trainings for employees
May 2003 – August 2003
QA/QC Coordinator
* Responsible for all QA/QC related coordination's in both locations
* Preparation of QC Procedures and Inspection Test Plans for various activities of the project
* Preparation of various QC forms pertaining to the project
* Preparation of required Construction Method Statements
* Coordination's with client QC department
* Developing of various logs and records as required for the project
* Supervising QC Engineers & Inspectors
* Orientation and training of new QC Inspectors
August 2001 – May 2003
Senior Engineer (Electrical & Instrumentation)
Project: Construction of well heads and installation of Well Head Control Panels – Asab ADCO
* Responsible for all instrumentation related activities of the project
* MTO preparation
* Construction method statements
* QC Procedures, ITPs & QC formats
* Supervision of site activities, installation of Well head control Panels (CAC, Brisco etc)
* Inspection coordination's with client
* Pre-commissioning and punch listing
* Testing and commissioning
Project: Construction of Vapor Recovery & Minimized Flaring in ADCO fields – (SAS – ADCO)
* Responsible for all electrical and instrumentation related activities of the project
* Preparation of E & I MTO
* Technical evaluations of material specifications and submitting for client approval
* Attending technical meeting with client, consultant, vendors, sub contractors & suppliers
* Planning, supervision and Quality Control of E & I activities
* Attending weekly meetings
* Technical support, coordination, inspection and testing of DCS/ESD/PLC modification (Honeywell/Foxboro/Allen Bardely/Triconex etc.)
* Technical support, coordination, inspections and testing of LV/MV Switch Gear installation/modifications (Seimens/Alsom/Holec/ABB etc.)
* Installation supervision, testing & commissioning of vapour recovery compressor skid assembly (Garo/Gardner Denver) associated electrical and instrumentation equipments
* Supervision of Fibre optic cable installation, splicing, testing, installation of F.O. converters
* Supervision, testing and commissioning of Pressure / Temperature, Flow Transmitters/ switches, (Rosemount/Foxboro/FCI/Magnetrol) Control Valves, ESD valves etc (Tyco/Fisher/Flowserve/SPA) etc.
* Witnessing tests, inspections and coordination's with client.
* Preparation of various test and inspection reports as per QCP
* Pre-commissioning and punch listing
* Testing and commissioning
* Preparation of variation proposals
July 1999 to October 2000
CONTRACTING AND TRADING COMPANY, 'C.A.T.' Abu Dhabi, UAE
QC Inspector (Multi Discipline)
* Project: 48" Loading Rings, New Closed Drain system and Tank Cooling System at Jebel Dhanna Tank Farm (ADCO)
* Involved in almost all QA/QC activities of the QA/QC Department of this ISO9002 Certified Company.
* Material Receiving Inspection, Material Traceability, Piping (C.S., GRE & Cement Lined C.S.), Electrical & Instrumentation Inspections.
* Cable trench, cable laying, termination, meggaring and continuity test, Primary/ secondary injection tests etc. for electrical installation, package substations and test report preparations.
* Cable trench, cable laying, termination, meggaring and continuity tests, loop checks, Stroke/ functional testing of control/ ESD valves, verification of DCS displays / logics etc.
* Assisting in tank and welding inspections.
* NDT coordination's and Inspection coordination with client.
* Witnessing hydro-tests, welder qualifications, procedure qualifications.
* All QA/QC related documentation like pre weld/post weld inspection sheets, weld summaries, welder performance records, weld repair rates, NDT summaries, Periodical RT exam reports for welder control, weld repair tracking records, Releases for painting/ erection, material inspection reports etc as per QA/QC procedures.
* Updating of various logs and reports like Calibration Status logs, NCR/CAR status log, list of qualified welder/fitters.
* Preparing Punch lists and documentation needed for Hydro Test packs.
* Preparing marked up Isometric as per site variations and forwarding to discipline engineer.
* Assisting in internal quality audits.
* Preparation of various Dimensional Survey reports of Tank Erection.
* Generating various QC/QC formats, typing of audit reports, method statements, inspection test plans, Training reports, filing indexing etc.
* Preparation of Final Construction records dossiers.
August 1995 to July 1999
Self Employed
* Running a domestic Motors & Pumps Manufacturing Company
* Managing Partner
* Overall management of this company.
* Responsible for purchases, production Quality control, testing, labour management
* Accounts, marketing etc.
* Running an Industrial Training Center
* Principal
* Administration, supervision of staff conducting theory and practical classes
* Giving lectures on Technical subjects.
August 1990 to August 1995
HADI HAIDER & BRO'S CO., Rahima, KSA
March 1994 to August 1995 – Personnel Department, Personnel Manager
* In charge of Personnel Department of this International Construction and contracting company with 1500 employees.
* Responsible for processing of Visa's, Travel documentation, Processing and renewal of documents like Licenses, Passports, Iqamas, work permits, ID's, Exit/Re-entries etc.
* Coordinating salary fixation, salary increments, vacation schedules etc.
* Checking of monthly payrolls, vacation formalities and settlements.
August 1993 to March 1994 – Personnel Department, Man Power Coordinator
* Coordinating man power for ongoing projects
* Mobilizations, demobilizations as per schedules
* Responsible for transfer of employees between projects without effecting the work and working days.
* Preparing mobilization and demobilization schedules as per project requirements.
* Manpower coordination with clients for sub-contract works.
February 1993 to August 1993– Estimation Department, Estimator
* Quantity estimation, cost estimation and man hour calculations
* Preparation of bar charts and diagrams for various bid purposes
November 1991 to January 1993
Project: ARAMCO Long Form Contract, Dhaharan ARAMCO, Community Maintenance Division
Material Planner
* Quantity estimation and preparation of material take-off for renovation and projects unit.
* Responsible for procurement of materials to various maintenance projects.
* Familiar in SAMS, Stock numbers, SAUDI ARAMCO inventory system, documentations such as 1895, 984, LPR, LDOR etc.
* Preparation of schedules for Preventive Maintenance unit, Residential maintenance division
* Estimation and material procurement for PM, PM schedules, updating PM status, preparation of weekly PM reports
June 1991 to October 1991 – Procurement Department - Purchaser
* Purchase and procurement of electrical, mechanical, construction materials, tools etc. for different projects
* Coordinating material between ongoing projects and procurement department
* Documentations like purchase requisitions, purchase order, in & out vouchers etc.
January 1991 to May 1991
Project: Ain Dar Transmission Line and Sub Station Project (SCECO)
Material Man
* Scheduling procurements, issuing equipments, tools and materials
* Maintaining of records and documentations
August 1990 to January 1991
Project: Survey North Pier Trestle Pipe Lines and Pipe Supports, ARAMCO Ras Tanura
Mechanical Engineer
* Data collection and drawing search, site survey to prepare as-built drawings
* Preparation of piping isometric sketches
* Quantity survey, blasting and coating survey
* Preparation of material take-off, scope of work etc.
December 1988 to August 1990
MECON ENGINEERING, Bangalore, India
Works Manager
* In charge of all electrical and mechanical works
* Supervised fabrication, assembling and erection of cement plant machines like Kilns, Cyclones, Dust Collectors, Bends, Dustings and plastic processing extruders, mixers.
* Welding inspection, Quality control and inspection
* Supervised maintenance of all electrical equipment and machineries
April 1987 to December 1988
HI-YEILD AGROWS PVT, LTD., Bangalore, India
Maintenance Engineer
* In charge of maintenance of all electrical installations, machines and equipment
* Periodic checking, testing and inspections.
* Preparation of periodic inspection reports, preventive maintenance, checking electricians daily checklists, log books etc.
April 1986 to April 1987
MALABAR STEEL RE-ROOLLING MILL, Venniyur, Kerala, India
Technician Apprentice
* Preparation of as-built drawing single line diagram of electrical installation
* Daily checking and maintenance
* Updating daily check lists, log books, periodic I R checking of motors
* Maintenance works and maintaining proper records of maintenance and repair of sub station control panel, transformers, motors, pumps, generators, furnaces etc.
July 1984 to March 1986
MECON ENGINEERING, Bangalore, India
Shop Supervisor
* Supervised fabrication, machining, assembling and erection of machineries
* Welding inspection
* Preparation of cutting lay outs, machining drawings, documentation.
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