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DCS Panel Operator in Oil refinery/Petrochemical plant

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Posted: 13 Nov 2003
Brief description: DCS Panel Operator in Oil refinery/Petrochemical plant

Resume description:

POSITION APPLIED FOR: Operations Supervisor / Suitable position, in Oil Refinery / Petrochemical / Gas plant
AL WAHA PETROCHEMICALS, JUBAIL, SAUDI ARABIA (April 2009 till date)
Currently working in Al Waha Petrochemicals, Jubail, KSA in UOP Oleflex PDH plant as Shift Supervisor since April 2009.
Technip France (Jun 2008 to November 2008)
Worked as Operations Supervisor in Vietnamese Petroleum Refinery at Dong Quat. Responsibilities include monitoring and control of the operation from Honeywell Experion DCS system in Central Control room for all the units, under commissioning. Training and assessment of local operators.
TOYO Engineering Corporation (TEC), Tokyo, Japan. (March 2007 to March 2008)
Worked in Toyo Engineering, Japan in Tokyo, as Chief Commissioning Supervisor for Shell GTL project. Experience involves systemization, preparation of Pre-commissioning & Commissioning manuals for Blowing, Flushing, Tightness test, Inertization, preparation of Operations Manuals, Refractory Dry-out procedures and preparation of Trial Run / Test run procedures for Rotating equipments such as pumps, Blowers / fans and Compressors using MS Word.

JUBAIL UNITED PETROCHEMICALS COMPANY, AL JUBAIL, SAUDI ARABIA
From Feb 2006 till October 2006, Worked in Saudi Arabia in Jubail United Petrochemicals Company, in Linear Alpha Olefin plant (Ethylene Oligomerisation by Alpha Sablin Process, jointly developed by SABIC of Saudi Arabia & Linde of Germany), as DCS Panel Operator (Yokogawa CS3000 R3). Worked for the preparation of documentation, comprising of Commissioning and Start up procedures. Received training for CCC operation, Yokogawa CS3000 system operation and alpha Sablin process for ethylene Oligomerisation. Worked as team member for coordinating of smooth commissioning and safe start up of the LAO plant. I was involved in testing / verification of ESD functions, safety interlocks, PLC sequence testing and Instrumentation Loops. Also worked for curing of Furnace refractory (Refractory dry-out), Commissioning and start up of Sequence controlled dryers, Ethane feed polishing unit, Sequence controlled Oligomerisation reactors, C2, C4,C6,C8,C10,C12 & C14 LAO Distillation columns, Thermo Oil system (Gas fired Dowtherm heater), Commissioning of Lube oil system (flushing) and seal gas system (Air purging, Nitrogen purging) of Ethylene compressor(Ebarra), Precommissioning and commissioning of Propylene refrigeration compressor(Mitsubishi), Staged Ground Flare system, Commissioning of utilities consisting of Inst. Air, Cooling water, BFW, HP, MP, LP Steam generation system, Oil mist system, On line Auto Analyzers, Online Sampling System. I was Involved in training of local operators, Panel Operators, etc.
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Ingenero Technologies India Pvt Ltd, Mumbai.

Worked from February 2005 to 30th November 2005 in Ingenero Technologies as a Consultant providing consultancy (IPOG) services to various Ethylene plants around the world. Experience includes remote monitoring of plant process parameters and trends and analysis of plant data received via VPN.

AMEC SPIE, Paris
SENIOR DCS CONTROL PANEL OPERATOR Jun 2004 till Jan 2005
(JV of Snam Progetti, Italy & Technip of France for commissioning of Oman India Fertilizer Project {OMIFCO}, at Sur in Oman)
Worked during the commissioning of Ammonia-Urea Complex.
Worked on YOKOGAWA CS3000 DCS system, in grass root technology 2 X 175 mmscfd Ammonia Urea complex involving GE 2 X 45 MW gas turbine generator, 2 X 70 tonnes 45 barg TBW gas fired steam boilers, 2 X 110 tonnes, 45 barg HRSG (Macchi, Italy), Instrument air compressors, Desalination plant, Sea water intake, Fresh cooling water, Demin water plant, Chemicals injection system, Steam let down system, Fractionation section, etc.

PETROFAC INTERNATIONAL LTD. (JV with OGP, Malaysia at Hegleig, for GNPOC of SUDAN)
COMMISSIONING OPERATOR April 2004 till May 2004
Worked in Oil Field on short term contract for precommissioning activities for Oil flow lines, Oil manifold, Air blowing, Water flushing, Pressure testing, Nitrogen purging, Commissioning of Instrument air compressors, N2 generator (Atlas Copco), water treatment unit, Heater Treater, 2 phase, 3 phase Separators, etc.

HYUNDAI ENGINEERING & CONST. CO LTD
GAS PLANT OF SIRTE OIL COMPANY, LIBYA
DCS PANEL OPERATOR Jan 2004 till March 2004
Worked in Gas plant as DCS OPERATOR for Hyundai Engineering Company (EPC Contractor), in Sirte Oil Company, Attahaddy, Libya, in 350 MMSCFD Gas processing plant (2×175MMSCFD gas trains) consisting of Well head operation (28 Gas wells), Gas flow lines, Gas manifold, Gas Separators, Test Separators, MDEA Amine absorber for CO2 removal, Heating Medium heaters (50% TEG), MEG injection (Dehydration unit), Propane Refrigeration, Condensate unit, PIG launcher unit, corrosion inhibitor injection, Antifoam injection, etc. Also worked on PC for the preparation of Commissioning Dossiers in network environment, etc

Mtbe Malaysia Sdn Bhd

Subsidiary of PETRONAS group in Gebeng, Kuantan, Malaysia
SPECIALIST BOARDMAN Jan 2000 till February 2003
Worked in UOP Oleflex unit on 3 years contract as DCS panel Operator in MTBE plant & PDH unit (12 hours rotating shifts) since commissioning, on YOKOGAWA CENTUM CS 3000 DCS System for 300,000 mtpa Propane Dehydrogenation unit (UOP OLEFLEX process) manufacturing Polymer grade Propylene from Propane supplied by PGB (Petronas Gas Berhad). Received training from UOP for Oleflex process and SHP process. Responsibilities included training of local operators, Contributed suggestions under Employees Suggestion Scheme.
Worked during the commissioning, Shut down, Start-up, Turnaround, Normal operation, Emergencies & process control of the following sections: —
FEED PREPARATION SECTION-Feed guard beds, Propane Feed Dryers & Regeneration system and Mercury treater.
REACTION SECTION-Radial Outflow Oleflex Reactors, Gas fired heaters, Siemens Steam turbine driven Sulzer gas compressor (Axial & Radial), CCC control system for anti surge, Reactor Effluent Dryers & regeneration system, Chloride Treater, Steam Generation, Online GC analyzers, LIMS system, etc.
CRYOGENIC SEPARATION SECTION ¨CTurbo Expander Generators HP & LP, PSI Cold Box, UOP PSA unit (CO, CO2 removal), etc.
FRACTIONATION SECTION- Deethaniser — Stripper & Rectifier column, Depropaniser column, Debutaniser column, YORK Refrigeration package-Propylene Refrigeration system, Propylene-Propane Splitter column, Heat pump compressor (MHI), Pitch controlled fin fan coolers/condensers, Logic controlled BALCKE-DEURR Steam Surface condenser system, etc.
UOP CCR Unit (Continuous Catalyst Regeneration Unit)-Air/Gas Blowers, Electric gas Heaters, VGWT, Regenerator, Chlorine Injection system, Catalyst Transfer system, MONIREX system for process control.
UTILITIES SECTION-SCTU, CW, HP, MP, LP Steam, Inst. Air Compressors, Storage, Fire & Gas detection & Monitoring system, elevated flare, CCTV, etc
Worked in coordination with UOP commissioning team, Stone & Webster & OGP Malaysia, during project stage, pre-commissioning & commissioning of PDH Unit.

Kyrgyz Petroleum Company, Kyrgyzstan (cis Country)

Operated by PETROFAC RESOURCES INTERNATIONAL Inc. Sharjah, UAE
SENIOR REFINERY OPERATOR From May 1998 till Sept 1999
Worked in 12 hours rotating shift on Intellution Azonix DCS panel and field. Also worked as acting SHIFT SUPERVISOR in crude oil & NGL Condensate Refinery, Desalter unit, Waste water oil separator, utilities section, OM&S, Gasoline Blending (Octane Number Adjustment) with MTBE, TEL, and Octane Maximum, Dye mixing, operation of DG unit, Boilers, Synchroscope for power switchover, worked in annual turnaround, Familiar with PTW system, Fire water system, Participated in Employees Suggestion Scheme, etc.

SHARJAH OIL REFINING CO. LTD, AL HAMRIYAH FREE ZONE, UAE

OPERATOR TECHNICIAN-1 (DCS PANEL OPERATOR) From May 1997 till April 1998
Worked in Naphtha Debutaniser, NGL Condensate fractionation unit, since project, construction stage. Participated in HAZOP studies. Also conducted FAT test for ABB ADVACOMMAND MOD 300 DCS system at ABB, Bahrain.

EXPERIENCE IN INDIA

HERDILLIA CHEMICALS LIMITED, Navi Mumbai
SENIOR PLANT OPERATOR from Aug 1984 till May 1997
Worked as on Honeywell TDC-3000 DCS system in Cumene-Phenol (Alkylation reaction with Phosphoric Acid polymerization catalyst) plant (UOP-Cumene, BP Acetone-Phenol process), Depropaniser, Benzene, Cumene, Hydro-Extractive distillation, Wet air oxidizers for Cumene, CHP (Cumene Hydro Peroxide) Concentrator, Multi-stage vacuum ejector (Barometric ejectors), CHP reactor, Sulfuric acid injection system, Phenol & Acetone vacuum distillation, Energy conservation ENCON systems, LP steam Generation, Oil fired hot oil furnace, Thermal Cracker, PLC controlled Carbon Bed Adsorber unit, AMS recovery, Caustic treater, Dephenolation unit, Intallox (IMTP) packed fractionation columns, worked as Member of Central Safety committee and Fire Squad member, ISO 9002 internal Auditor, Familiar with PTW system, received award for my suggestion under Employees suggestion scheme, received training in Industrial Safety, etc.

HINDUSTAN PETROLEUM CORPORATION LTD, Mahul, Mumbai
PROCESS TECHNICIAN from Aug 1982 till Aug 1984
Worked in combination unit of Fuels Refinery in MD, VPS, FCC, Multi draw-off crude oil fractionation / distillation column, combination burners, pipe still crude oil heaters, Heat exchangers, cooling tower, gas compressor, FCC air blower, Waste Heat Boilers, Light ends unit, Air Blowers, Gas Compressors, Lean Oil Absorber, ATF Merox treatment, LVN / LPG MEA treatment unit, Hexane, LPG, Propane, Propylene units of the Fuels refinery. Worked on Refinery control panel. Received Refinery Fire & Safety training, etc.

UNITED CARBON INDIA LTD. (NOW CABOT INDIA LTD), Mumbai
PLANT OPERATOR from Jan 1981 till August 1981
Worked in Carbon Black unit (furnace process), Pelletizer, Oil Fired Rotary Drum Dryer, Flue Gas (CO) Combustor, Bag filters, Bucket elevators, Screw conveyors, Pneumatic conveyors, Centrifugal Air Blowers, Reciprocating air compressors, etc.

ZENITH CHEMICALS LIMITED, Tarapur, Maharashtra
SHIFT PRODUCTION CHEMIST from Jan 1980 till Jun 1980
Worked in Dyes Intermediates plant (H-Acid from Naphthalene)

Summary Total experience involves Start-up, Shut Down and normal Operation of Process plant & Utilities section, Handling of Emergency situations, Assisting the Shift Executive, Training of Local Panel Operators, Taking corrective actions based on Laboratory analysis, Communication and coordination with Vendors during precommissioning and commissioning, Field Operators, Energy conservation systems (ENCON), participation in HAZOP Studies, precommissioning and commissioning activities, ISO 9002 Internal Auditing, etc.

I have passed the BULATS test for Business English language, conducted by the British Council, Mumbai.
I am familiar with ESD functions, Instrumentation Loop Checking, plant safety Interlock systems and procedures, LIMS, PTW-Permit to Work system (cold, Hot, Hazardous, Excavation, Radiography, Interlock bypass authorization, MWO, MWR, etc.), I am familiar with PC operation for Windows 98, ME, XP, MS Office 2000, Internet, Lotus Notes mail, preparation of Commissioning Dossiers, etc.

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