Resume - Key Competencies: over 20 years of experience in technical jobs: On shore, Oil, ...

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Resume #39894

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WORK HISTORY
From July 15, 2005 - Present

Position: Mechanical Inspector & Commissioning

Company: Abu Dhabi Company For Onshore Oil Operations
Project: Adco-Bu Hasa Upgrading Facilities (Feed), Abu Dhabi, UAE
Project Management Team

Duties and Responsibilities:

* Responsible for all inspections and acceptance according to project specifications and standard (includes Shell D.E.P) in Rotating and Static equipments prior for the next activities, signed and recorded in QA/QC forms in (GF&D) Compressor Plant, CDS- Central Degassing Station and 3 existing RDS-Remote Degassing Stations in support for upgrading of water supply wells, WAG injection wells, existing gas injection wells, boost oil wells.
* Responsible for inspections and acceptance of rotary and static equipment with QA/QC ITP (Inspection Test Plan) hold points in accordance with Shell DEP.
* Inspections; From material receiving, installation, grouting, alignments, no/load test until commissioning of Rotating: reciprocating pumps, Ingersoll-rand centrifugal compressors (3 stages), injection pumps, Booster pumps, fin fan coolers.
* Lube Oil and Seal Oil flushing of compressor and centrifugal pumps. Alstom and Dresser Rand.
* Inspections; From material receiving, installation, verticality, slope, grouting, internal check of Static Equipments: 1st & 2nd stage separators, Flare stacks, Closed drain sumps, knock out drums, Surge, Dehydrators, Corrosion inhibitors.
* Responsible for the inspection of HVAC system installation.
* Initiate spread sheet monitoring system in soft copy file for Engineers knowledge of each equipment status installed at site.
* Daily monitoring for safety of workers and of equipments.
* Initiate and introduce one year maintenance program, preventive maintenance during construction period and research for lubricants use according to vendor's recommendation.
* Structural inspection and acceptance of alignment and verticality.
* Initiate NCR (Non-Conformance Report) if found activities, material used not in accordance with ITB specifications.
* Contribute my initiative, capability, abilities, effort and technology transfer towards local engineers this project.
* Inspection of Flare Stacks (For Knock out drum, Low pressure, High pressure Tank
* Review Installation, Instruction Manual, Operation and repair documents.

From April 3, 2003– February 8, 2005

Position: Mechanical Engineer (Material/ Commissioning/ Operation Team-Maintenance & repairs)

Company: COFIVA/EDF/CNET- France
Owner: EVN / MECO
Project: Phu My 2.2, 715 MWe Combined Cycle Power Plant
Ba Ria VungTau Province, Vietnam

Duties and Responsibilities:

* Responsible for inspection of preliminary spare part materials, scheduled maintenance in two years operation, received and to be handed over as per order/ request agreed by the owner MECO.
* Ensures Client's spare part materials stored in good condition, according to color coding storage handling procedure and to ensure that the quantity and quality of materials received from EDF France office are intact and followed up.
* Involves evaluating manufacturer's recommendations, reviewing International standard technical references and maintenance manual; analyzing technical problems related to materials required for plant and equipments.
* Coordinates the secondary review of materials and equipment required to maintain established plant optimum condition such as; evaluating direct site feedback to every Engineer/ Supervisor assigned, reviewing technical failure reports having discussion with assigned personnel and manufacturer's feed back commercial services usage and prepares budget proposals for Manager's review and approved to purchase.
* Ensures the development and control systems and procedures for re-conditioning of repair equipments, plant units and assemblies includes: reservation, procuring and issuing of materials for planned maintenance activities such as: overhauls, change of mechanical seals, valve lapping, change of gland packings, bearings and other parts of equipments damaged.
* Responsible in day to day maintenance of rotating equipments as per suppliers' maintenance manual instructions.
* Coordinates with vendor's/ manufacturer's on equipment spares problems and resolves as soon as possible.
* Responsible for the maintenance and repair of HVAC cleaning of filters, condenser fins, belt tensioning and other forms of preventive maintenance activities in all control buildings including B.O.P. areas.
* Responsible for the repair; dismantling of pumps due to damage mechanical seals, removed and installed new seals, O-rings and other parts according to pump supplier procedures.
* Responsible in checking of temperature, vibration, sound level, grease and oil of all pumps and other rotating equipments that's been running during commissioning / operation period.
* Responsible in inspection of monthly pump alignments, temperature check.
* Responsible for 2 year maintenance preventive program record and reports in soft copy file.
* Responsible for the work permit as per work order by area managers.
* Responsible for the pre-emptive repair of equipments during operation such as: Valve passing-by lapping, repair leaking of pumps by changing mechanical seal, bearings, gaskets, etc.
* Received all spare part materials and handed over to owner from the following suppliers: Konecranes (Turbine hall traveling crane), Comin Asia (HVAC). Doosan (Condenser), ITT (extraction & cooling water pumps), Flowserve (Main & auxiliary circulating pumps), Hanvico (Main circulating system), Ingersoll rand(Air compressor), Moritani Daiki (Electrochlorination), Tarnos (Raw water filters), Ionics ( Water treatment unit), Bonna (Main circulating pipes), Roforge (IP/LP control and safety valves), Dresser Masoneilan (control & safety valves), Francel (Pressure reducing station), Soxal (H2/N2/CO2), Chubb Securite (Fire fighting protection), NEM (HRSG), Bono Energia(Auxiliary boilers), JAEPS (Main & unit transformers accessories), Simelectro (Isolated phase bar & generator circuit breaker), Clemessy (Medium voltage switchboard & general electric installation), ABB (Distribution control system), ERAS (Instrumentation), GE (Turbine accessories), Bono Energia (Steam and Hot water package type boilers).
* Carries out other related duties such as undertaking special studies related to material's inventory of spare material in construction and in commissioning; in- store and recorded accordingly through spread sheet file.

From June 28, 2002 to October 30, 2002

Position: Mechanical Engineer & Commissioning

Company: Hanjin Engineering And Construction Co., Inc
Km 13, Diversion road, Panacan, Davao City 8000, Philippines
Project: Davao International Airport
Davao City, Philippines
Consultant: DAC - Davao Airport Consultant
PIU - Project Implementation Unit
DOTC - Department of Transportation and Communication

Duties and Responsibilities:

* In charge of Technical/communication letters to DAC and PIU for RFI (Request for Information) e.g. proposal of materials and equipment, to DAC, to be used in line with project specification and Field Directive (FD) from DAC with ISO 9001 procedure.
* In charge of submitting suppliers data specifications to consultant's approval e.g. engineering specification requirement in specific equipment and materials to be installed.
* In charge of communication letter to sub-contractors highlighted e.g. late works, materials and equipment discrepancies, monthly bill charging, manpower, management problems that needs special attention.
* Coordinating suppliers e.g. request for material quotations from local suppliers, Manila and in Foreign suppliers/manufacturers.
* Ensure that activities/work is in line with project design and specifications.
* Meetings with vendor and supplier for clarification of their materials offered.
* Involved in start-up commissioning works of fire pumps, booster pumps, and HVAC with P&ID drawing interpretation.
* To coordinate water treatment plant project and sewage treatment pond in accordance with design specifications and parameters e.g. selection of suppliers and submit formal covering letters for data submittals to DAC.
* Preparation of monthly progress billing for sub contractor's progress report.
* Preparation of change orders, variation order incorporating percentage mark up for the company according to BOQ (Bill of Quantities)
* Management skills e.g. planning, scheduling, meetings and coordination works with sub contractors, material requisition by Purchase Order.

From June 29, 1999 to June 16, 2001
Position: Senior Project Control Engineer
Company: Petronas Penapisan Melaka Sdn Bhd / Conoco
Oil And Gas Refinery Plant
Engineering Services Department
76300, Sungai Udang, Melaka, Malaysia

Duties and Responsibilities:

* To ensure new projects received (average of 22 new projects per month) in Engineering Services Department is recorded in database complete and accurate information from feasibility study to project completion.
* To ensure Engineering Services Department Expenditures i.e. Capex and Opex are recorded accurately and prudent for the availability of funds.
* To prepare yearly Engineering Services Department of Capex and Opex budget according to identified projects and estimated budget for unidentified projects.
* To record and prepare AFE (approved for expenditures), Project creation form and budget input form approval for finance record.
* To prepare Fiscal year end accrual budget of each project that payment still ongoing by Consultants or by Contractors and to send it to Finance as per approved by Manager and General Manager.
* To prepare payment certificate of invoices from Consultants and Contractors who handles project/s with in stipulated time.
* To prepare Department's Monthly Project Status report by providing clear accurate and timely updates of ongoing plant and non-plant improvement projects for Project owners as well as CEO and Plant Managers information.
* Prepares the annual maintenance revenue budget. This involves reviewing historical trends and expenditures and evaluating in conjunction with further known changes such as new projects and projects to be cancelled; coordinates with Production Services and Maintenance Department for Plant modification projects for preparing budget proposals in justification to CEO's approval.
* To prepare Monthly Projects Statistic for the purpose of reporting to Managers and CEO.
* To prepare Minutes of Meeting and list of agenda for the Monthly Project Review meeting attended by area Managers, Senior Managers as well as Plant Manager.
* To ensure the RFQ (Request for Quotation), Scope of work and Service Order number are recorded in control numberings for future references.
* To ensure Drafting office availability in rendering services to all Departments that needs drawing request i.e layout plans, reprographics, sketches, updating of as-built, printing, etc.
* To handle book binding of Refinery Plant as-built drawings for process, operations, safety department, Managers, Engineers and Turn around group as for reference.
* Responsible for Drafting office Software and Hardware contract agreement, is keep updated yearly for all time availability of drawing equipment.
* To prepare procedure for invoicing payments, Drafting office procedure and as built drawing procedure.
* Responsible of yearly Performance Appraisals for: Project Control Engineer and 4 Draftsmen.
* Involve in 50 Turn Around Projects i.e monitoring the budget and weekly progress report to Department Managers and to CEO.

From June 5, 1996 to November 18, 1998
Position: Plant Superintendent
Company: Petronas Energy Philippines, Inc. (PEPI)
Davao LPG Storage And Bottling Plant
Bunawan, Davao City, Philippines

Duties and Responsibilities:

* To ensure over all Plant operation; LPG availability, maintenance of equipments in good conditions, safety and health of personnel and environment / hazard friendly to the neighboring areas of Plant.
* To ensure implementation of quality and safety procedures in bulk LPG receiving, LPG bottling and filled LPG cylinders dispatching.
* Responsible for government required permits (DOE) and certification renewals of LPG bullet tanks and LPG business.
* Officially appointed and recognized by DENR as Pollution Control Engineer of the Plant.
* Responsible for establishing Plant operation manual and emergency response plan.
* Responsible for the yearly Plant Capex and Opex budget for the expenditure of company's money prudently.
* Officially appointed as a Safety Officer of the LPG Plant.
* Reporting of Product stock movement to Operations Manager.
* Responsible for monitoring monthly Plant production versus rated capacity of the LPG Storage and Bottling Plant.
* Responsible for monitoring of Plant cost against production and marketing sales plan from the main company distributor of Petronas filled LPG cylinders.
* Fire Chief Marshall of the Plant. Fire drill exercise together with Government Fire Department Officer by monthly basis.
* Attended seminars in line with the Plant energy conservation, LPG dealers of the
* Approving authority: Overtime request, Petty cash advances, requisition to purchase of Plant needs, request for payments, sales invoices, product transfer note.
* Responsible of yearly Performance Appraisals for: LPG Filling/production supervisor, maintenance engineer, LPG filling operators, Product Stock Clerk and invoicing clerk.

From March 1995 to December, 1995
Position: Commissioning & Start Up Supervisor
Company: Polypropylene Plant (Cap.=12.5 Tons/Hr)
P.T. Polytama Propindo / British Petroleum.
Indramayu, West Java, Indonesia

Duties and Responsibilities:

* Responsible in listing down punch items involving rotary and static equipment prior to Mechanical completion.
* Ensures that the technical review of initial spares, materials and equipments for newly installed plant and equipment are carried out. Involves evaluating manufacturer's recommendations, reviewing technical literature and maintenance manuals and analyzing technical problems related to materials required for plant and equipments.
* Involve in listing down punch items in vessels and columns' insulation works prior to Mechanical completion.
* Ensure punch clearing of items prior to pre-commissioning and commissioning activities.
* Inspection and approval of rotating equipments, coupling to coupling alignments.
* Responsible in pre-commissioning and commissioning activities for lube oil system of 3 loop reactor pumps.
* Pre-commissioning/commissioning activities such as air blowing and water flushing of pipeline system as per main contractors' (JGC Corp) procedure in line with specification and standard procedures.
* Pre/commissioning, Instrument functional check in 3 Diesel Engine Generators ( 2.2 MWe, Niigata Corp).
* Involve in water flushing of Fire fighting system prior for commissioning activities.
* Maintenance activities as per work order i.e change filters, change oil seals, repair rotating parts and other various orders for process improvements and plant modifications.
* In charge of one year spare parts availability i.e gaskets, filters, lube oils and grease and parts of pumps.
* Involve in debottle necking activities, works that involves in mechanical activities i.e additional piping lines, change of strainers, change of gear oil, checking coupling alignments and P&ID drawing interpretations.

From August, 1993 to September 31, 1994
Position: QA/QC Rotary & Static Equipment Engineer/ Commissioning
Company: Hyundai Engineering Co. Ltd., Malaysia/ Stone & Webster
Project: Malga Project, Gas Processing Plant – 4
Kertih, Terengganu, Malaysia

Duties and Responsibilities:

* Material receiving inspector i.e per skid of rotating equipment, parts and accessories, pressure vessels, tanks (visual inspection i.e. NDT), electrical parts, gaskets, compressors, etc. It includes equipment Data, CMTR, shipping release and other pertaining documents that involves during inspection, this is in accordance prior for installation of equipment.
* Non-conformance report of materials that needs to rectify or other discrepancies occur during material receiving inspection.
* Additional material receiving inspection of vendor's fabricated pipe spools, structural parts and insulation materials
* Quality Control Inspection and approval in laying down of equipments in its planned location, checking equipment pad plates with the required elevation, leveling of plates prior in mounting of equipments. QA/ QC documentation to follow with approved signatures by OGP (PMC) and SWEC (EPCC). To report non-conformance and non-compliance report if there are discrepancies occur during inspections.
* Quality Control Inspection and approval of final flange to flange alignment, suction and discharge flanges, of all pumps and compressors to prevent pipe stress prior to pre-commissioning activities.
* Involve in installation of trays in columns and final inspection of columns (inside) prior for final bolt tightening of manholes.
* Punchlisting of items that is not in accordance with the vendor's drawings and specifications and pipelines according to P&ID drawings.
* Capable of enterpreting rotary and static equipment procedures as well as P&ID construction drawings.
* Preparation of 2000KW and 1000KW standby generators i.e. Leveling of pad plates (packer plates) to desired elevation prior of mounting the generator, final grouting, alignments of coupling prior to pre-commissioning activities punchlisting of items not in accordance with vendors drawings and P&ID interpretations.
* Inspection of Hot and Cold insulation i.e. piping lines, vessels, columns and submersibles pumps prior in covering of tin metals.
* Fin Fan coolers inspection i.e. Structural, supports and fan blade angle. 12. Installation of water cooling system i.e. fiber glass fin fan cover, mounting of motor drive with each shaft connecting to fan, films and adjusting of fan blade angle in accordance with the vendor's specifications.
* Installation of water cooling system i.e. fiber glass fin fan cover, mounting of motor drive with its shaft connecting to fan, films and adjusting of fan blade angle in accordance with the vendor's specifications.
* In charge of preliminary (before hydro test of the system) and final inspection (after hydro test) of coupling to coupling alignment in all equipment.
* Gathering all inspection documents signed off by OGP, SWEC and Hyundai for Final Mechanical Completion.
* Pre-commissioning activities i.e. Seal oil and Lube oil flushing based on API 614 standard at two compressors.
* Final verification of Non-conformance report (NCR) and Unsatisfactory Inspection Report (UIR).

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