Resume - Total Eight and half years of Engineering, Commissioning and Maintenance experie...

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Resume #4009

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SUMMARY OF EXPERIENCE

Total Eight and half years of Industrial Experience at World class petrochemical complex of M/s Indian Petrochemicals Corporation Ltd (I P C L) at GPC, Dahej, INDIA.

Engineering, Commissioning and Maintenance of Honeywell TDC3000 System, Yokogawa CENTUM CS Distributed Control Systems, ABB August TMR CS300, Allen Bradley 5/40 & HIMA TMR Programmable Logic Controllers, GE Mark V, Woodward DCS590/ Netcon5000/Micronet.

Engineering, Erection, Commissioning, Stabilization and Maintenance experience of Captive Power Plant, Ethylene Plant ( Gas Cracker Unit).

Knowledge of IEC 61508, IEC 61511 standard and ANSI / ISA SP84 standard,SIL levels and PFD
calculation, SIS and safety life cycle model implementation methodology and terminology.
Day to day working on SAP PM module, and worked for implementation of PM module.
PROFESSIONAL EXPERIENCE STARTING FROM PRESENT POSTING:

Name of Organization: Indian Petrochemicals Corporation Ltd Location: Gandhar Petrochemical Complex. India

1.ETHYLENE PLANT(GAS CRACKER)
Designation: Deputy Manager (Inst.)
Date of Posting: April'99 to Present date
Capacity: 4,00,000 TPA of Ethylene
Licensor: Stone and Webster Engineering Company,USA.
Location: Gandhar

Job Responsibilities (Commissioning and Maintenance)
(System: DCS Centum CS of YBL,PLC CS300 TMR of ABB August and 5/40 of AB)
Review of graphics, control schemes, interlock and ESD scheme, system integration scheme of DCS
with third party system under modbus /RS-232 serial communication.
Implementation of system configuration for Ethernet/Vnet nodes like HICS,FCS, Trend History
PC,ACG and MIS PC etc.
Implementation of control schemes in control drawing, sequence table, logic table, I/O module
Configuration, face plate assignment, area config, in FCS.
graphics, control group, trend pen assignment, historisation, conole security, scheduler, printer config in ICS.
Implementation of interlocks, first out, diagnostics and ESD scheme in PLC
I/O allocation for YOKOGAWA CENTUM CS DCS & ABB AUGUST PLC systems.
Configuring MIS report tags in ICS and establishing communication with MIS PC,modbus mapping implementation and establish communication.
Fault diagnosis,card replacement and startup of PLC,DCS(ICS and FCS).
Preparation of routine maintenance schedules and its execution.
Planning and implementation of shutdown job schedules.
Analysis of malfunctions and breakdowns of instruments and Implementation of necessary modifications for the trouble free operation.
Necessary modifications being carried out in the DCS & PLC for better performance &
trouble free operation and optimisation and requirement.
Have taken major role in implementing SAP PM module and working on day to day work SAP PM
module.

2.CAPTIVE POWER PLANT

Designation: Project Engineer (Inst.)
Duration: Sep'95 to April '99
Licensor: BHEL,Trichinapally, India
Capacity: 65 Mw combined cycle cogeneration unit with 300 T/h steam generator.
Location: Dahej

Job Responsibilities
(DCS:TDC3000 from THL and HIMA TMR safety system PLC)
Review of graphics, control schemes, interlock and ESD scheme, system integration scheme of
DCS with third party system under modbus /RS-232 serial communication.
Implementation of system configuration for LCN nodes like NIM,US,HM,HG and UCN nodes like
APM,LM.
Implementation of control schemes in APM, and interlocks in LM ladder logic and logic block of
APM.
Configuration of HIMA PLC modbus mapping, burner firing logic and first out scheme for troubleshooting in HIMA PLC
Configuration, face plate assignment, area assignment in console, graphics, control group, trend pen assignment, historisation of tags, conole security, scheduler, printer config in US.
Implementation of interlocks, first out, diagnostics and ESD scheme in LM PLC
I/O allocation for TDC3000 and HIMA PLC systems.
Fault diagnosis, card replacement, personality loading and startup of US, LM &,APM.
Preparation of routine maintenance schedules and its execution.
Planning and implementation of shutdown job schedules.
Analysis of malfunctions and breakdowns of instruments and Implementation of necessary modifications for the trouble free operation.
Engineering, erection and commissioning of 65 MW Captive Power Plant contains

Gas Turbine Generators: 01 no's 30MW
Steam Turbine Generators: 01 no 35MW
Heat Recovery Steam Generators: 01 no's 100 t/h
Utility Boiler(Oil/Gas firing): 02 no's 100 t/h

.

MAJOR TECHNICAL TRAINING

NAME OF THE PROGRAM DURATION ORGANISED BY
TRAINING ON TDC –3000 -LCN/UCN Implementation, maintenance 4-weeks M/S. TATA HONEWELL LTD,
Pune
TRAINING ON CENTUM CS -Operation
-Engineering 2-weeks M/S.YOKOGAWA BLUE STAR
LTD, BANGALORE, INDIA
Training on Programming and Maintenance of A-B PLC 5 using Rslogix5 2 week Rockwell Automation,Delhi
TRAINING ON SCO UNIX 5.0.4 ADMIN. 3 mnth IIHT, BHARUCH
TRAINING ON JAVA PLATFORM, JDK1.2 4 mnth NIIT, BHARUCH
Training on programming S5/S7 PLC with Step7 4 day M/s CRISP, Bhopal

EXPERTISE

Engineering &, Implementation &Maintenance of HONEYWELL TDC - 3000 DCS SYSTEM
Engineering &, Implementation &Maintenance of YOKOGAWA CENTUM CS DCS SYSTEM
Implementation &Maintenance, programming of ABB AUGUST PLC CS300 and
Implementation &Maintenance, programming of A-B PLC 5using Rs logix 5.
Implementation &Maintenance, programming of HIMA TMR PLC

EDUCATIONAL PROFILE

1993-1995: Master of Engineering(Control and Instrumentation) from Motilal
Nehru Regional Engineering College,Allahabad

Marks Secured: First Class
1989-1993:Bachelor of Technology in (Electronics &Communication Engineering)
from Regional Engineering College,Warangal

Marks Secured: First Class

PERSONAL DETAILS

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Brief Description

Total Eight and half years of Engineering, Commissioning and Maintenance experience of DCS/PLC in a petrochemical industry

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