Resume - I have 17 years of experience and presently working with Saudi International Pet...

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Resume #41259

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PROFESSIONAL QUALIFICATIONS:
1. Mechanical Engineering degree /The Institution of Engineers(India), Calcutta, 62%/1993

2. MBA (Finance), IGNOU, New Delhi, 3.48/5.0, 2000

3. 2nd Class Boiler-Proficiency Engineer, Gujarat Boiler, Board of Examiners,Pass/1999

4. Certified Trainer for Quality Improvement, Qimpro College, Mumbai, Part1/2000

5. Mech Engg specialization in Prod. Engg. Diploma,F G Polytechnic, Rae Bareli, UP,79.85%/1988

EXPERIENCE: 17 Year (Petrochemicals, Refinery and Power Plant)

Present Job - Saudi International Petrochemical Company, Al-Jubail, KSA,
Planner and Scheduler/Management System Facilitator-Mechanical Integrity and Planning- Maintenance Department, 21.12.2003 to date, 2 Year 3 Month

Job Profile: Central maintenance management system development and infrastructure development, CMMS SAP R/3 (PM and MM module) implementation, planning, scheduling, execution, control and materials/services management for maintenance activities of 1000000 TPA Methanol Plant, Utilities & Off-sites and 75,000TPA, Butanediol (BDO) plants of Sipchem affiliates using RCM, SAP, Primavera P3. Implementation of plant change orders and CAPEX, service contract management, cost and budget control.

Achievements:
1) Maintenance management system development in consultation with 'FLUOR' – Coordination and Facilitations of Maintenance department readiness activities for plant commissioning, start up and maintenance of Methanol and BDO plants. Implementation of RCM, system/equipment criticality ranking, FMEA of critical equipment development of maintenance management system, preparation and benchmarking of maintenance best practices KPIs, Maintenance Strategy, and Customer-Supplier Matrix etc. Preparation, review, training and implementation of RCM and Maintenance Work Process Control. Development and implementation of procedures, work instructions and standard forms for maintenance systems.

2) Central Planning and Scheduling using SAP R/3 and Primavera P3- Maintenance planning and scheduling system development for regular, planned, unplanned, shut-down and Turnaround maintenance jobs. Development of PM plans, BOM, material master and service master.

3) SAP 'PM' module implementation - Development of master data, review of business process, SAP 'PM' module alignment with work process control and other modules, structuring and development of functional location, object type, catalog profile, work center, cost center and maintenance plan. Support to 'MM' module.

4) Cost control and compliance with maintenance budget. Service contracts planning and preparation of scope of work, evaluation of bids. Coordination of contracted maintenance.

5) Field Change Order/ Engineering Work Request Implementation: Planning, coordination and control of field change order / Engineering work request/ Capital investment projects approved by engineering and technical services department.

6) Project management - Coordination with integrated project management team (IPMT) of Fluor and Sipchem, Project LSTK contractor companies, Chiyoda Petrostar Ltd (CPL) and Aker Kvarner, Review of capital, startup and commissioning; and 2years operations spare parts. Project quality control, system walk downs of Electrical, Civil & Mechanical systems, pre-commissioning, Commissioning, Start-up support, documentation review.

7) IQEMS (Integrated Quality and Environment Management System-ISO9001:2000 and ISO14001) Facilitator and Auditor. Implementation of quality and environmental management systems. Implementation of quality and environmental management systems.

8) Maintenance Training - Coordination of training activities. Preparation of the competency skills of maintenance department and development and implementation of the maintenance training plan.

Indian Petrochemical Corp. Ltd. (IPCL) Vadodara, India,
Position - Deputy Manager (Mech)/Sr Maint Engineer/Maint Engnr/Trainee
Polypropylene co polymer plant-Maintenance, 25.09.1195 to 19.12.2003, 8Year 3Month

Job Profiles: Planning, coordination, execution and control of all maintenance aspects of the Polypropylene Copolymer plant using SAP plant maintenance and materials management module. Procurement of equipment spares, inventory management, purchase of services. Implementation of SAP, Reliability Centered Maintenance (RCM), TQM, ISO 9002 and ISO14001 requirements. Improving equipment reliability, condition monitoring, trouble-shooting, Overhauling, preventive, breakdown and shutdown maintenance of the rotating and static equipments, controlling costs involved in maintenances, wastage Reduction, maintaining history of the equipments, analysis and preparation of failure reports, implementation of the Operation of oil/gas fired, forced draught water tube high- pressure boilers of BHEL, India and Mitsui Japan make boilers.

Major jobs:
1) SAP PM module implementation.

2) RCM analysis of critical equipments.

3) Agitators: Failure analysis and Repair of the 60 HP top entry agitator. Pressindustria Agitators: Overhauling of the Pressindustria (Italy) Agitators for, (1) Split spacer coupling failure. (2) Shaft / bearing failure.

4) Centrifuge: Bearing failures of the AVS 1000 x 400 centrifuge: Solved the problem of the bearing failure of the centrifuge by rectifying the assembly procedure of the screw bearings of the centrifuge rotor. Centrifuge Trouble shooting for various complex problems such as non-centrifuging, belts failure, gear box failure etc. Planetary Gear Box overhauling.

5) Extruder: Repairing of the two-speed Weiller make W & P Extruder gearbox: Gear box input shaft along with 12 bearings was damaged badly due to a peculiar problem in gear box lubrication oil system. Repairing of the gear box required special tools, technique and skills which was done under the guidance of the original equipment supplier.

6) Overhauling Ug-300 Extruder Palletizer: Extruder Palletizer was giving frequent cutting problems due to damaged bearings which could not be diagnosed by the vibration analysis. Palletizer Overhauling without help of OEM that solved the cutting problem. Complete alignment of Palletizer including its travel rail.

7) Pumps, Mechanical Seals, Compressors, Blowers, Rotary Valves, Screw Conveyors, Gear
Box: Maintenance of various types of pumps including MAAG gear pump VRX 110/110, broken gearbox of the sundyne pump, Double diaphragm pump and Seal less pump, different types of mechanical seals including one of the biggest Mechanical seal of EPIL(270 mm Sealol make balanced Mechanical seal) of the agitator, cartridge seals, Coaxial seals etc. Ingersoll-Rand, Robhuchi, Fima compressors and blowers etc.

Reliance Engg. Associate Ltd. Jam nagar Refinery, Gujarat,
Position- Sr. Maint. Engineer(Mech) from IPCL on deputation
Refinery Crude Distillation Unit, 09.10.02 to 05.12.02, 2 Month

Job Description: Implementations of Field Change Orders for Quality and Yield Improvement of refinery crude distillation unit. Major contributions involve Expansion of Boot of crude column over head receiver, installation of Schoepentoeter and Calming baffles, replacement of nozzles etc.

Haldia Petrochemicals Ltd. (HPL), Haldia, West Bengal, India,
Position- Maint. Engineer (Mech) from IPCL on deputation
High Density Polyethylene Plant (HDPE), 04.02.00 to 14.06.00, 4 Month

Job Profile:
Specialist technical services to Haldiya Petrochemicals Ltd. in Pre Commissioning /Commissioning, start-ups and stabilization of the new LLDPE and HDPE plants.

Achievements:
Contributed specialized services in successful safe and timely completion of project 200KTA High Density Polyethylene Ethylene (HDPE) Plant (Mitsui, Japan). Solved plant commissioning problems of extruder, centrifuge and rotary valves.

National Thermal Power Corp. (NTPC) Ghazia bad, UP, India,
Position - Asst / Jr Controller, Trainee, 4x210 MW Power Plant
06.11.89 to 22.09.95, 5 Year 10 Month

Job Profile: System readiness, pre-commissioning, commissioning, start ups and Operations of 4X210MW (BHEL) Thermal Power Project.
Units: Boiler, Turbine, Compressor House, Fuel oil Pump House, Circulating and Raw Water Pump Houses etc.

Modi Carpets Ltd, Rae Bareli,
Position - Apprenticeship Engineering Department, 22.02.89 to 31.10.89, 8 Month
Job Description: Apprenticeship in maintenance / engineering department.

IMPORTANT TRAININGS:
Short term courses on planning and scheduling, RCM, FMEA, RCFA, SAP(PM and MM module), Management Skills for business excellence, 5S, Kaizen, TPM, Condition monitoring, Interpersonal skills, Quality improvement tools, Fire and safety, ISO 9000 and ISO 14000 internal auditor etc.

SKILLS:
1. SAP R/3 PM module and MM module.
2. Planning and Scheduling - SAP, Primavera Project Planner P3, MS Office (Word, Excel, Access, Visio, InfoPath, Power point, MS project etc).
3. Maintenance Management System - Maintenance Work Process Control (Planning & Scheduling control), RCM, Maintenance best practices, Key Performance Indicators (KPIs) and Maintenance Training Plan.
4. Maintenance, commissioning and operation: Rotary, Static, Equipment internals, Fabrication, testing and inspection.
5. QEMS-Quality and Environmental management system implementation facilitator and internal auditor. Spares management and inventory control.
6. Statistical Quality improvement Tools - FMEA, RCFA, Parreto Analysis, Histogram, Box Plot, Charts and graphs etc.
7. Soft Skills: TQM, TPM, Quality Circle, Five S, etc. Problem – Solver, Team-Player, Multi-Tasker.

6) SPECIAL ACHIEVEMENTS:
1. "Certificate of Appreciation From SIPCHEM" for contributions in commissioning and start up of Methanol and Utilities & Offsite plants.
2. Letter from GACIC for contribution in project.
3. "Letter of Appreciation From Haldiya Petrochemicals Ltd." for my contributions in commissioning and stabilization of the High Density Polyethylene Ethylene (HDPE) plant of HPL.
4. Presented a paper on "Failure analysis and repair of a large agitator" in Himer National Conference 2000, in case studies in process plant maintenance organized by HIMER in Chennai.
5. "Chartered Engineer" authorized by the Institutions of Engineers (India) Calcutta.
6. Delivered lectures on 'pumps', 'Quality Improvement Tools' and 'Building Quality Culture' at Petrochemicals Management Development Institute and Training Center of IPCL Baroda.
7. Prepared a project report "After math of the South East Asian Currency Crisis in Indian Context" for completing MBA.
8. Presented paper on "Synergising Self To Achieve Organizational Goals" In "Total Quality Management Seminar" organized by Quality Circle Forum of India, Gujarat State.

I hereby declare that the Information given in the bio-data is true to the best of my knowledge and belief.

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