Resume - Casing Vibration monitoring and spectrum analysis of Rotating equipment by using...

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Resume #44207

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OBJECTIVE
Service to the world of Science and Engineering. Develop and domesticate renewable sources of energy.

PROFESSIONAL EXPERIENCE SUMMARY
Saudi Arabian Fertilizer Company, Jubail, Kingdom of Saudi Arabia
* Condition Monitoring Engineer – Oct 2003 – Till date (2.5 years)

Madras Fertilizers Limited, Chennai, India
* Project Engineer – Sep 1995 – Aug 1997 (2 years)
* Senior Inspection Engineer – Sep 1997 – Sep 2003 (6 years)

ACADEMIC PROFILE
- M.E., Thermal Sciences - Distinction - College of Engineering, Guindy. Anna University, Chennai – 600025 (1993-1995)
- B.E., Mechanical - First Class - Bharath Institute of Science & Technology, University of Madras, Chennai – 600073 (1989-1993)

PROFESSIONAL EDUCATION / TRANING
- Operation & Maintenance Of Mitsubishi Compressors / Turbines
Conducted by M/s Mitsubishi Hiroshima Industries at SAFCO Training Centre
- Vibration Monitoring
Attended IRD Structured Program, VT-1, for Vibration monitoring and balancing
- Ultrasonic Testing
Possess Level II certificate in Ultrasonic Testing issued by ASNT and ISNT, Chennai Chapter
- Magnetic Particle Testing
Level II certified Inspector in Magnetic Particle Testing issued as per ASNT norms
- Penetrant Testing
Level II certified Inspector in Penetrant Testing issued as per ASNT norms.
- Root Cause Analysis
Conducted by SABIC Training Centre

PROFESSIONAL EXPERIENCE SUMMARY
Company:
Saudi Arabian Fertilizer Company, A SABIC Affiliate Company

Manufacturing Facilities:
3 x 1500 MTPD Ammonia Plants (MW Kellogg, Haldor Topsoe, Kellogg Brown&Root)
1x1500 (Snamprogetti), 2x1800 (Stamicarbon) Urea Plants
1500 MTPD Complex Fertilizer Plant (DAP & Other NPK fertilizers)

Post Held: Condition Monitoring Engineer

Duties & Responsibilities: Rotating Equipment Inspection / Monitoring

* Casing Vibration monitoring and spectrum analysis of Rotating equipment by using data collector & analyzer (SKF Microlog CMVA60) and data manager (SKF PRISM4 1.35 / SKF Machine Analyst 2.2)

* Detection of Anti-friction bearing deterioration using Shock pulse Meter

* Shaft Vibration Monitoring, Plane bearing wipe and rotor axial position monitoring of high speed Compressors and Turbines

* Co-ordinate with Maintenance / Contractor / Vendor during overhauling of Compressors, Turbines, Pumps and fans

* Carried out in-situ and shop balancing of rotors

* Preparation of spares list for Turnaround planning of Compressors, Turbines, Pumps and Fans

* Analysis of PID's of Compressors & Turbines

* In-depth knowledge and hands on experience on Seal & Lube Oil system of Compressors, Mechanical Seal system of Pumps, Packing / Gland of Turbines, Dry gas (Nitrogen) seal system of Compressors etc

* Familiar with Boroscopic inspection of Gas Turbo Generators

Machineries Handled:
- Mitsubishi make Synthesis Gas Compressor with Steam turbine
- Hitachi make Process Air Compressor with Siemens turbine
- Nuovo Pignone make Ammonia Refrigeration Compressor & CO2 Compressor with Steam turbine
- HP Ammonia and HP Carbamate centrifugal pumps
- Ammonia Transfer pumps (vertical and horizontal)
- BoG Compressors for Ammonia tank refrigeration system
- Urea Plant fans and blowers

Achievements:
* Root Cause Analysis (RCA) of Ammonia Transfer Pump failure and its recommendations
* RCA for Synthesis Gas Compressor high bearing temperature and its recommendations
* RCA for Granulator Scrubber fan frequent failures and its recommendations

Special Assignments:
* Development of Root Cause Analysis of Rotating Machinery failures using TAPROOT software methodology
* Development of Standard Maintenance Practices (SMP's) for Rotating Equipment Maintenance and overhauling
* Member of Department Safety Sub-Committee and responsible for training and enhancement of safety culture through presentations, video shows and safety talks

Company:
Madras Fertilizers Limited, An ISO 9002, ISO 14001 Certified Public Sector Company

Manufacturing Facilities:
1050 MTPD Haldor Topsoe designed Ammonia Plant
1450 MTPD Urea Technologies Inc. designed Urea Plant
2800 MTPD Hindustan Dorr Oliver design Complex Fertilizer Plant

1. Post Held: Senior Inspection Engineer

Duties & Responsibilities: Static Equipment Inspection / Monitoring
- Proficient in Dynamic Equipment vibration analysis and provide corrective recommendation
- Extensively involved in Static Equipment Inspection using various Non-Destructive Testing (NDT) methods
- Involved in Stores receipt material Inspection
- Static equipment inspection, Corrosion monitoring of Columns & Vessels, Exchangers & Storage Tanks such as Ammonia, Naphtha, Sulphuric Acid, Methyl Diethanol Amine (MDEA) & Phosphoric Acid during shutdown and issue of necessary repair procedures
- Specialized in Ultrasonic testing of Mid Wall Fissure detection in HK40 & IN519 reformer tubes
- Identification of surface defects by Dye Penetrant Testing
- Identification of sub-surface defects by Magnetic particle Testing
- Magnetic survey and demagnetization of High Speed Compressors, Turbines and its accessories
- Corrosion monitoring of pipelines using Ultrasonic thickness meter
- Ultrasonic scanning of plates, Bar stocks and weldments
- Spark Testing of Rubber lined pipe lines and storage tanks
- Incoming finished and semi finished material inspection at stores
- In-situ material checking using Alloy Analyzer

MONITORING INSTRUMENTS HANDLED:
- Vibration Meters – IRD 810 & 811
- Vibration Analysers – IRD 350, 880, 890 and Data Collector with ENTEK IRD – Odysee Software
- Balancing Instrument – IRD 246
- Bently Nevada Continuous Vibration Monitor.
- Bently Nevada Kit – TK3-2E.
- Bearing Decibel Meter – SPM 23A & 2000.
- Ultrasonic Thickness Meters – Harizonic, Nortec 124D, Krautkramer – DM2E, DM4.
- Ultrasonic Flaw Detector – Krautkramer USK 7, USK 7s, Sonic Mark I, Nortec Ultrascope NDT –131.
- Magnetic Detector – Bell 610 Gauss Meter, Bell 6010 Gauss Meter.
- Demagnetizer – Auto Degauss D220-40-3, Auto Demag.
- Temperature Instruments – Raytak Infrared Raynger II, Raynger 3i, Pyro Optical Pyrometer, Toshniwal Pyrometer.
- Alloy Analyser (make - Textas Nuclear).
- Hardness Tester – Brinell & Rockwell tester, Equotip(Rebound) hardness tester, Poledi, Shore A & D Rubber Hardness Durameters.
- Coating Thickness meter – Deltascope.
- Ferrite Measurement – Ferritescope.
- Boroscopes(make – Olympus).
- Sound level meter – IRD 308M.

2. Post Held: Project Engineer
- Monitoring of Project activities during erection of static and rotary equipments
- Pre-commissioning / Commissioning – Steam systems, compressors, dryout of refractory, air blowing process lines, steam blowing and flushing of steam/water lines etc.
- Supervision of supply, prefabrication, erection, pre-commissioning and commissioning of 100 MTPH Fuel Oil Fired boiler involving Caustic boil out, refractory dry-out, commissioning of oil system, Deareator system etc.

COMPUTER KNOWLEDGE
Operating System DOS, Windows NT, Windows 2000, Windows XP, UNIX
Packages Microsoft Office 2000, Oracle 8.0, Visual Basic 6.0
Languages HTML, Java Script, C, C++

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