Resume - M.Tech - Instrumentation and Control Systems; ABB Symphony Harmony, melody DCS -...

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Resume #44355

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PROFILE: Control and Instrumentation systems automation engineer. Engaged in detailed design, installation, erection and commissioning of DCS (Distributed Control Systems) and MIS (Management Information Systems) for Power Plants. Have an overall experience of 2.5 years.

OBJECTIVE: To pursue a career as C&I Systems/DCS Engineer in a reputed company/consultancy where I can apply the technical knowledge I have gained through my experience and education, and also to gain insight into the latest in methodologies through strong teamwork.

WORK EXPERIENCE:
Firm: ABB Ltd, Bangalore
Position, Division: Team Lead - Engineering & Design, PTSY-PG (Power Generation Group)
Duration: Nov 2004 – Till Date

Experience Obtained:
* Involved in materials estimation and preparing specifications for bought-out items and other products to be ordered.
* Commissioned sites for 110MW Unit operation and 2x15MW Unit operation.
* Setup, Engineered, Erected and Commissioned DCS Systems.
* Possess a more structured knowledge of a Coal-based Power Plant operation.

Current Project: Renovation & Modernization (R&M) of relay-based Steam Generation Plant - NFL Bathinda/Nangal/Panipat (3 x 3 Boilers handling approx 3 x 1,500 I/Os)

Scope of Work: Supply of DCS for Boiler automation and its interface with various field devices and instruments through multiplexers. Supply of UPS, HART Management System (HMS) and Sequence of Events (SOE) recorder.

Role: Team Leader, Engineering
DCS Provided: Symphony Harmony (Elsag Bailey product)
Engineering Tool: Composer for Harmony v4.3
HMI: Power Generation Portal v3.1 (On Windows platform: XP)

Responsibilities and Work Done:
* Design of DCS panel architecture and node-wise GA preparation.
* Estimation of materials and preparation of specifications and requirements of various peripherals and other bought items like 24V DC charger, battery, UPS, etc that is required for a complete DCS setup.
* Converting Relay logic to AND, OR and other System-structured Gate-based logics for operation through DCS.

On-Going Project: R&M of 2x110MW Coal-based Power Plant, GNDTP, PSEB Bathinda, handling a total of 2x5,000 I/Os

Scope of Work: Supply of DCS for complete plant automation, its interface with existing Electrical/ Generator Panels. Supply of Furnace Supervisory and Safety Systems (FSSS) and Turbovisory System. Supply of MIS with web server functionality. Supply of UPS, field instruments and transmitters, Control Valves, Annunciation Systems, Backup Panels and complete field wiring.

Role: Engineer-In-Charge
DCS Provided: Symphony Melody (Hartmann & Braun product)
Engineering Tool: Composer for Melody v2.11
HMI: Maestro-UX v2.6C1 (On UNIX platform: HP-UX 10.20)

Responsibilities and Work Done:
* Prepared MIS packages/features as per customer requirements and concluded its interfacing methods with DCS.
* Erected and Commissioned the DCS System for 110 MW plant operation (5,000 I/Os).
* Established MODBUS communication with CCI Sulzer's HP/LP Bypass System (AV6+ controller)
* Design of Logics (CLCS/OLCS/FSSS) on Composer for Melody v 2.11 and loop tuning of critical CLCS – Drum Level (Low Load/Main CV and BFP Scoop)/SH-RH, etc.
* Design and configuration of graphics for operator stations using Maestro UX 2.6C1
* HMI (Trend/Archiving/Logs) Installation and Configuration.
* Successfully setup Recorders, Display Indicators, Auto-Manual Stations, and Annunciation Systems for Backup Panel operation.

Completed Project: Upgradation of N-90 DCS for NFL Bathinda/Panipat – (2x15MW Coal-based Power Plant), handling 2 x 1,200 I/Os

Scope of Work: Supply of DCS for Turbine and Balance of Plant (BoP) automation. Turbine Load and Speed Control.

Role: Team Member, Engineering
DCS Provided: Symphony Harmony (Elsag Bailey product)
Engineering Tool: Composer for Harmony v4.2
HMI: Process Portal B v1.2 (On Windows platform: 2000 Prof & Server)

Responsibilities and Work Done:
* Design of Logic and its Testing using Automation Architect v4.2
* Installation and Design of Operator Station using Process Portal B v1.2
* HMI (Trend and Historian) Configuration and Tag Database maintenance
* DCS and Operator Station Commissioning on site.

Previous Experience/Academic project Details:

Firm: National Aerospace Laboratories (NAL), Bangalore
Duration: Aug '03 – July '04, 1year
Role: Inducted as Project Trainee for pursuing M.tech thesis.

Title: Parameter Estimation of Aerodynamical Systems using Feedforward Neural Networks and Performance Evaluation.

Design and training Feedforward Neural Networks for estimating parameters of aerodynamical systems and its optimization using Genetic Algorithms. Performance evaluation of a Feedforward Neural Network using a statistical approach (evaluating covariance matrix error).

Firm: Fertilizers and Chemicals Travancore Ltd (FACT-CD), Cochin
Duration: Dec '01 – Feb '02
Role: Inducted as Project Student for pursuing B.E. thesis work

Title: Implementation of Boiler Management System on 30 TPH Auxiliary Boiler

Study of DCS (TATA Honeywell TPS) and its interface to an auxiliary Boiler for its Fail Safe Control. Sketch of Boiler Logic Diagrams from Piping and Instrumentation (P&I) Diagrams and Interlock Diagrams of a 30TPH Boiler and simulation of Logic Diagrams in VB.

SOFTWARE EXPERIENCE:
Languages: C, Assembly (8085)
Packages: MATLAB 6.5, SIMULINK 5, MS Office (Word, Excel and Access)
Operating Systems: Windows 9x, 2k and XP, UNIX (HP-UX 10.20 ACE)
Toolbox Packages: MathWorks Neural Network and System Identification
Standards & Symbols: ISA 5.1, SAMA, KKS coding

EDUCATIONAL QUALIFICATIONS:
Masters Degree: M.Tech in Instrumentation and Control Systems
Institute: National Institute of Technology Calicut (formerly REC Calicut), 2004.
Aggregate Grade Point: 7.6 CGPA with grade 'EXCELLENT' in project work.

Bachelors Degree: B.E. in Electronics and Instrumentation
Institute: Periyar University, Salem, 2002
Aggregate Percentage: 72.75%

International Seminars Attended:
1. IEEE International Seminar on Small Hydro Power (SHP) Technology & Its Developments, organized by Power Engineering Society, IEEE Kerala Section and Dept. of Electrical Engineering, National Institute of Technology Calicut.
2. Launch Seminar of MATLAB 7 and SIMULINK 6, organized by Cranes Software International Ltd, and The MathWorks Inc.

LANGUAGES: Malayalam, English, Hindi, and Tamil

MEMBERSHIPS:
Instrumentation, Systems & Automation Society (ISA) Member No. 32261275, Section: SOIND, Divisions: GF, HF

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