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Resume #4451
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CONTACT INFORMATION:
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PROFESSIONAL PROFILE
Process and Commissioning Engineer with experience in:
* Managed process and plant operations for upstream oil facilities, gas treatment and processing, heavy petrochemical and refinery,fertilizers and utilities plants
* Hands-on experience with the Process plant simulators (HYSYS, PROII, ChemCad, Design II) and pipe-network simulators(PipeSim, PipePhase)
* Commissioning, Start-up, Operation and maintenance of large utility and gas processing systems (water and waste water treatment, air separations, steam producing and distribution, gas treatment, processing and sweetening systems)
* Plants revamping, Field Engineering, Material Requisition and feasibility and bottleneck analysis
* Engineering supervision of process improvements, troubleshooting, optimization and design enhancements
* Technical interfaced between management, constructor and vendors
* Dealing with routine monitoring of the technical aspects of plant operations: process pre-commissioning, commissioning, start-up and normal running
* Experience with state of the art control equipment (DCS, Honeywell TDC, PLC)
* Training of technical staff and operating personnel
PROFESIONAL EXPERIENCE
AGOCO Lybia – Operation Department May.2003 – present
Senior Process Engineer
* Report to the Operation General Manager for all operations activities with concentration on process optimization and economics to achieve highest safety standards and best efficiency at reasonable cost.
* Propose process improvements, troubleshooting, optimization and design enhancements and bottleneck studies for company upstream oil and gas field on-shore facilities;
* Prepare detailed mass and energy balances; perform piping system hydraulics calculations using PipePhase and PipeSim simulators; also involve in relief and flare systems design evaluations and enhancements.
* Run process simulations using HySys 3.1 and ChemCad 5.2 so that process performance design checks can be completed and to evaluate whether off the shelf equipment can be incorporated into the process flow scheme.
* Assist Field Superintendent in development of work scope and execution of plant turnarounds including: develop procedures for work while down, ensure proper isolation of equipment prior to maintenance activities, maintain timelines and be flexible and creative as problems occur.
Karachaganak Process Complex, Aksai KAZAKHSTAN Nov.2002 - May.2003
Process Engineer
* Involved in many Upstream Oil and Gas projects in this capacity work independently and handle process activities on projects, like going for site visit, handling Client comments, client co-ordination, participation preparing process study reports, preparing process drawings etc.
* Performed performance process simulations using HYSYS for gas plant (Amine regeneration, Glycol units and Sale Gas dew point checking); Prepare of heat and mass balances, process flow diagrams, P&ID's, pipeline calculations and equipment sizing (HySys, PipeSim, ChemCad simulators)
* Also, involved on the commissioning and start-up operations for Process water treatment, Condensate stabilisation, Dew Point Control, Fuel gas sweetening and dehydration and amine regeneration
* Participated in the Start Valve by Valve Write-up of Commissioning and Start-up Procedures; Coordinate Hydro and Pneumatic Field Tests;
* Supervision activities in Line and Equipment Chemical Cleaning and the Punch List; Prepare System Hand Over/Acceptance List;
* Participate to plant start-up; Involve in plant day to day operations.
Shurtan Gas Chemical Complex Project, Shurtan, UZBEKISTAN Aug. 2000 – Oct.2002
Commissioning/Startup and Operation Specialist for Utilities Plant
* As a commissioning specialist, I was involved in elaboration of procedures, and supervision for precommissioning works made by subcontractors for following areas Utilities and Off-Sites, for following activities:
- washing, blowing of the units circuits
- chemical washing of compressors circuits and equipment's
- equipment inspection: vessels, columns and tanks
- instrument loops checking and testing of PLC, ESD,DCS logic's for compressors, dryers system, boilers furnaces and other equipment's (pumps, fans etc);
* I have participated effectively at start-up and normal operation, operating on panel, DCS Honeywell TDC 3000
* Responsible for the on-shift operations and troubleshooting of the Utilities Plant
* Managed and controlled the water treatment plant;
* Monitoring of clarifier operations, water filtration and chemical addition systems.
* Operating Atmospheric towers, vacuum distillation towers, and flash recovery tower, steam generators, natural gas heaters, exchangers, vapor recovery systems, chillers, waste water treatment, scrubbers, and pumps
ENDO FOOD TECHNOLOGIES INC. TORONTO Jun.1997 - Mar.1999
Plant Supervisor
* Reviewed all process parameters and finalized the operating procedures for the automated food grade production facility
* Initiate, following up, and interpreting results of lab evaluations used to improve product performance, develop new formulations, prepared statistical process reports
CANADA COLORS and CHEMICALS LTD. TORONTO Oct.1996 – Mar.1997
Quality Control Advisor
* Prepare technical product documentation as per ISO 9002 requirements
* Assess company's product analysis methods against ASTM / ISO test methods
* Operate lab equipment (GC, titrators) for wet product analysis as per ASTM
CHIYODA CORPOPATION (Japan) Mar.1994 May.1996
ELEME PETROCHEMICAL COMPLEX–SHELL, Nigeria, Utilities Section
Plant Shift Supervisor / Process Engineer
Responsible for the following utility systems:
Water Treatment and Supply System for steam generation boilers
Recovery Water Cooling System (10 draft cooling towers and chemical processing)
Nitrogen Generation System (liquid air separations), Sludge Incineration Unit
Waste Water Treatment, Instrument Air, Fuel Gas, and Flare Systems
* Supervised two technical teams during the commissioning of the above systems
* Trained and then supervised the operators of the systems under responsibility
* Executed back up operations and finalized the Operation Procedures for the Commissioning Manager approval
* Prepared process reports and production sheets for the systems during operation
* Performed simulation of processes using DCS software on Yokogawa PLC system
BRAZI PETROCHEMICAL COMPANY - Romania 1985 1994
Petroleum refinery and petrochemical production complex (6M Tons/y crude)
Petrochemical Division Dimethyl Terephtalate Plant Oct.1991 - Mar.1994
Plant Superintendent / Revamp Engineer
* Responsible for 4 foremen and 40 operators on a DMT throughput of 150 tons/d
* Developed the issue for revamp stage the Process and Utility P&ID's, performed hydraulic calculations, PSV and PSE mechanical sizing and line designation Tables
* Prepared statistical reports and maintenance scheduling for Plant Manager approval
* Leader of the Operation Review Team during the implementation of these plant improvements
* Responsible for the training programs of technical staff and operators
Petrochemical Division Phenol and Acetone Plant Oct.1987 – Oct.1991
Production Engineer/Process Engineer
* Responsible for the plant operation and the monitoring of solid, liquid and gaseous waste discharges (100 tons/d plant output)
* Carried out the design upgrading plant activities
* Coordinated production activities related to the replacement of an analog control system with a digital one (Honeywell TDC 2000)
* Involved in identifying the relief loads and bottlenecks, PSV's size checking for new loads, sizing discharge laterals and checking plant relief header for the revised loads.
* Lines sizing and piping class selection. Produced the line designation tables
Petrochemical Division Technical and Marketing Department Dec.1985 – Oct.1987
Process / Application Engineer
* Responsible for the technical review of projects during the implementation of major plant/process modifications
* Produced process data sheets for equipment, vendor packages, control valves and pressure relief valves.
* Coordinated with the other involved disciplines and performed technical bid evaluation for the equipment.
* Field data obtaining and evaluations.
* Provided technical support AV presentations to a team of sale people marketing pilot size petrochemical plants rendered obsolete by the start up of large scale units
ISALNITA CHEMICAL FERTILIZER COMPANY 1982 1985
Process Engineer - N.P.K. Complex Fertilizer Manufacturing Plant
* Monitor the process (control room and production area) and maintained inventory status for the complex (150 tons/d of various fertilizers)
* Produce the preliminary design (process flow diagram and material and energy balance) of a phosphoric rock grinding plant
EDUCATION
* Master degree in Chemical Engineering. Major: Technology of organic substances University of Timisoara, Romania
* Analyst programmer and DB management training course 1991-1992,
National Institute for IT, Bucharest Romania
INDUSTRIAL TRAINING
D.C.S. Training on YOKOGAWA 100 Accident Control for Supervisors
Analytic Troubleshooting Flammable Liquids Firefighting
Permit Systems and Gas Testing Haz/Op Training
* References supplied upon request
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Brief Description
I am an experienced engineer with productive employment and education in the field of processing, supervision, commissioning, start-up operations, production and design.
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Sr. Petroleum Management Engineer with extensive diverse experience in Light to Heavy Oil, Oil Shale, Tar Sands, Reservoir, Completions, Production, Drilling, Well Completions/Simulations and Facilities Engineering, and in Offshore, Deepwater, SURF (Subsea, Umbilical, Risers, Flowlines), Terminals,
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Marine Radio Communication and Crewing
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