Resume - Mechanical Engineer (degree) having over 24 years experience in Planning and Mai...

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Resume #4718

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Date of Birth 19.04.1956

Qualification Bachelor of Engineering (Mechanical) degree in 1979, from Jabalpur University; India

Experience Total 25 years in Petrochemicals, Refinery & Oil/Gas industry in Planning, Maintenance and Project/Construction. Last 12 years in Maintenance Planning with various accomplishments.

Present Employment & Responsibilities
PLANNING ENGINEER in BOROUGE Petrochemical (Abu Dhabi Polymers Company), Ruwais from October 2003 (Contract Hire).
Responsible for review, update/amend SAP database (equipment/spares/material specifications) working with a team of maintenance and material engineers.

Last Employment & Responsibilities
PLANNING ENGINEER in ZADCO (Offshore Zakum Oil field), Abu Dhabi; UAE from September 1995 to September 2003. Responsible for management, control and upkeep of database in MAXIMO as Maximo Coordinator (Super User) at site. Participated in customization and implementation of MAXIMO. Auditing of static and dynamic data and update/amendment of data (Equipment Hierarchy, Equipment Specifications, PM Plans, Failure Classes, Value Lists etc) and implemented various modifications in all almost modules to suit company business practices, procedures and end-user requirements and user-friendliness in coordination with Maximo vendor engineers. Also carried out 'Job Plans' creation/loading and 'Spare-parts attachment to Equipment'.
Preparation/Development of 'Integrated Operating Plan' incorporating Production, Maintenance, Inspection and Project activities.
Planning & Scheduling of Day-to-Day and Shutdown maintenance activities in Computerized Maintenance Management System (MAXIMO) assisted by schedulers/technical assistants.
Shutdown Planning management, scheduling, material procurement and resources mobilization in coordination with Commercial/Material departments and Contractors/ outside Agencies.
Preparation of detailed shutdown packages using Primavera (P3e)/MS Project and progress, cost, expenditure v/s budget reporting.
Responsible for preparation, follow-up of execution and update/reporting of Annual Plan, Three Monthly Plan and Weekly Plan, Preventive Maintenance and Major Overhaul schedules.
Preparation of various Maintenance Performance Reports (KPIs) and Failure Reports, and organizing Monthly Review meetings for management review.
Reporting /highlighting deviations to the plan, and suggesting improvement plans.
Preparation of Failure Analysis/Analytical Reports to assist department Team Leaders in maintenance reviews & critical decision making.
Focal Point for Review of Maintenance Policy & Procedures and Internal Audit.
Participation in Cost Estimation annual Budget exercise, compilation of Maintenance Budget.
Reporting to Site manager.
Previous Employments
1 MAINTENANCE PLANNING ENGINEER in Mina Ahmadi Refinery of KNPC (Kuwait National Petroleum Company), Kuwait from June 1993 to June 1995.
Responsible for Planning and Scheduling of Day-To-Day Maintenance activities of LPG Plant, Hydrogen Production Unit, ARD Units (Atmospheric Residue Desulphurization), Utilities (Boiler and DM Water Plants) and Product Storage & Loading facilities in CMMS environment with responsibility to arrange material and manpower involving material requisitioning, review of stock items and hiring/mobilization of manpower and services in liaison with Purchasing departments. Annual Budget estimation and estimation of costs for various maintenance projects. Reporting to Maintenance Superintendent.
2 CHIEF ENGINEER in Chlorine/Caustic Unit (Arabian Chlorine Company of Titanium Dioxide Plant (CRISTAL), Yanbu ; Saudi Arabia from November 1990 to June 1993.
Responsible for Maintenance of 44 TPD Chlorine/Caustic Plant of ICI. Supervision and control of workforce of multi-discipline engineers (Mechanical/Instrument/ Electrical), foremen, technicians and trades labor of 40 persons.
Preparation of Annual Shutdown Plan, Cost Estimation/Budget and execution using Primavera.
As Chief Engineer, responsible for cost estimation and annual budgets, capital and operating expenditures control, planning and execution of modification jobs and repair and maintenance of the plant facilities and equipment in general and specific maintenance of equipment such as Liquid Ring Chlorine Compressors, Acid Pumps and Piping system, Caustic Concentration and Flaking Unit, HCL plant, Heat Exchangers and Regeneration Columns, Towers etc. Reporting to Plant Manager.
3 SENIOR PRIJECT ENGINEER in Nagothane Petrochemicals Complex of IPCL(Indian Petrochemicals Corporation Ltd), India for Polyethylene (80,000 MTPA) Project from August 1986 to August 1990.
Responsible for the review of Design/Drawings, Detailed Engineering, Procurement, and Contracts alongwith the team of Engineers from the EPC consultant; Engineers India Ltd.
Design coordination with the consultant. Review of Detailed Engineering and Drawings of Equipment and Piping of the plant. Pre-dispatch inspection of major equipment at vendors' work. Supervision of construction, erection and installation of the project. Preparation, review and update of construction schedule and controlling of Contractors activities and progress. Detailed technical inspection of the plant prior to commissioning. Pre-commissioning /commissioning and start-up of the plant with a team of Process Engineers and multi-discipline Contractor workforce. Reporting to Project Manager.
4 MECHANICAL ENGINEER (Maintenance) in Polyethylene Plant (2 x 40,000 MTPA) of Vadodara Petrochemicals Complex of IPCL(Indian Petrochemicals Corporation Ltd), India from Sept 1980 to Aug 1986. Later promoted to Senior Mechanical Engineer.
Responsible for maintenance and repair/overhaul of plant equipment and piping e.g.; Ethylene Compressors, HP Piping and Valves, Reactor, Vessels, Exchangers, Extruders, Conveying, Bagging/Pelletizing units etc. Planning and execution of Turnaround/ Shutdown and Modification work. Preparation, update and execution of Preventive and Predictive maintenance schedule of the plant equipment and facilities and utilities plant. Reporting to Maintenance Superintendent.
5 PROJECT ENGINEER in Petron Engineering & Construction Co, Bombay from Jan 1979 to Sept 1980. First 6 months hands-on training on detailed Engineering/Drawings, Procurement and Supervision of Construction of a Petrochemical Plant near Bombay.
Later confirmed as Project Engineer supervising/controlling construction team consisting of 2 Foreman, and crew of 30 Welders/Fabricators/Riggers/Crane Operators/Mechanics/Fitters /Instrument & Electrical technicians and helpers.

Personality, Specific Experiences & Achievements
A dynamic and result-oriented person. A team player and target achiever accepting new challenges.
Long experience in Planning. Computer literate (MS Office).
Customization and implementation of CMMS (MAXIMO) with the CMMS Vendor engineers. Setting up of Work Orders and Material Requisition system and update/amendment of database in MAXIMO.
Setting up of maintenance key performance indicators (KPI) and various Cost and Failure reports in MAXIMO, SAP. Setting up of '5-Year Major Overhaul Plan for Rotating Equipment' in MAXIMO.
Planning & Scheduling of Shutdown and Day-to-Day maintenance activities in CMMS environment (MAXIMO, SAP) as a lone Planning Engineer bearing single point responsibility.
Planning and Scheduling of Site Projects using Primavera(P3e)/MS Project.
Preparation of detailed Shutdown Planning packages using P3e, P3/MS Project. Planning/scheduling and successful completion of expansion project 'Central Complex & Satellites Expansion' of ZADCO in 1999.
Preparation/Development of 'Integrated Operating Plan' incorporating Production, Maintenance, Inspection and Project activities.
Preparation/Development and monitoring integrated plan/schedule comprising company's all projects in liaison and coordination with Engineering, Finance and Corporate sections.
Cost estimation and Budgeting in coordination with Finance/Cost Officers.
Supervision of multidiscipline maintenance & construction workforce. Troubleshooting & Repair of equipment/machinery in oil/gas, petrochemicals plant. Specific Maintenance of HP Reciprocating Compressors & Centrifugal Compressors, Pumps, Vessels, Reactors, Heat Exchangers, Piping, Valves etc. of a Polyethylene/Chemical/Gas plant.

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