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Discipline Project Management -Construction – Fabrication - Heavy Engineering –EPIC

Date of birth 06.10.1968
Nationality Indian

I have got 18 years of Experience with World class Construction / EPIC Industries with multi disciplinary exposure- focussed on Project Management - Oil & Gas.

Apart from Diploma in Mechanical & I graduated in Masters in Business Administration with Distinction having Project management as part of curriculum. I am member of PMI & will be clearing PMP examination by June 07. I have got sufficient knowledge and experience to own up responsibility to deliver the Project on time & budget.

18 Years Employment History

1 Infotech Enterprises Limited , Presently Working as "Project Manager" for Plant Engineering/Piping.

2 Doha Petroleum Construction Company Limited- 1 year, Present-Heavy Engineering / Construction / EPIC Oil & Gas
3 Larsen & Toubro Limited-11 Years-Heavy Engineering / Construction / EPIC Oil & Gas
4 Hyderabad Met Chem Pvt Limited-5 Years-Heavy Engineering / Construction / EPIC Process Ind
5 Surya Tronics Pvt Limited- 6 Months -Heavy Engineering / Construction / EPIC Process Ind

Qualifications:

* Master of Business Administration ( Project Management is one of the subject) ; Distinction, Sikkim Manipal University. India.
* Diploma in Production Technology ( Mechanical). First Class, T B G Polytechnic. MS. India.

Membership:

* Member of PMI – USA ; Will be appearing (clearing) PMP Examination.

Summary:
* 18 experience as professional with world class Fabrication industries of Oil & Gas /Process Industries, out of that 11 Years Worked with Indian Engineering MNC Larsen and Toubro Limited.
* Executed 25,000 MT of Fabrication/Construction Projects having different specification like ASME/TEMA/Technip/Bechtel/EIL/PDIL/Toyo/Fluor/QP etc.
* Trained on Critical Chain Project Management by L&T and self was trainer for subordinate staff and trainees.
* As a Project Management Professional Executed USD 80 million worth Projects. Leaded a team of 12 supervisory staff through 4 subcontractors – 300 work force in peak.
* With Techno Commercials Knowledge - Proficient in Tenders, Commercial Terms, Export Market Sales, Bill of Materials, Cost Estimation & Quotations. Excellent communication and negotiation skills.
* Exposed in ASME U stamp vessels/ API 650/620 and/ Heat Exchangers as per ASME / TEMA etc. codes / standards.
* Worked on Various combinations SA 36 / SA 516 Gr 60/65/70 / SA 213 TP 304 / 304 L / 316 / 316L etc ; Pipes SA 106 Gr B / SA 336 Gr 6 / SA 312 TP 304 / 304L /316 / 316 L etc.; Heat Exchangers with tubes of SA 179 / SA 213 TP 304 / SA 213 TP 304 L / SA 213 TP 316 / SA 213 TP 316L / SB 111 C 71500 / C 70600 / C44300 / 2RE69 (Sandvik) etc Tube sheets SA 266 Gr 2 / SA 182 F304 / SA 182 F304L/SA 182 F316 /SA 182 F 316L/ SB 171 C46400/ etc.
* Knowledge in complete manufacturing cycle / NDT & inspection – Sending Enquiries / Comparative statement Ordering Information / PO / Receipt Inspection / Rolling / Grinding / Drilling / Machining / Forming / Welding / VI/ DP/ MPI / UT / RT / Pneumatic Test / Hydro Test / Painting / Nitrogen Filling / Transportation /Packing List / Packing Note / QCP / HES Packages / Job Safety Analysis etc.
* Knowledge in Welder Qualifications / WPS / PQR / SMAW/TIG/SAW / Weld Distortions / Weld defects / Pre heating / Inter pass Temperatures / PWHT etc.
* Executed most complex piping works in confined spaces having pipe lines of CS / AS / Cu / Titanium as a Execution Engineer contributing to 10000 inch dia having RT/DP/MPT/Air Test/Hydro Test and Luminescent Hydro Tests and PWHT.
* Executed Fabrication of ASME Vessels / API Tanks / Defence vessels of more than 25,000 MT of Jobs. In last 8 months, I have executed 500 MT of U stamp vessels with PWHT to Technip-France.
* Proficient in MS Word / Excel / Power Point / MS Project & working knowledge on Primavera / Baan / PDM / Concerto.
* Familiar with ASME Sec VIII Div 1 / ASME B 31.3 / ASME Sec II A & B / API 650/API 620/ ASME Sec IX / AWS D 1.1.
* Ensured HSE practices on Construction site and prepared more than 30 Risk Assessments. Achieved as a Job owner since 2001 to 2006, 5 million safe man hours. Leaded a team of 12 construction Foreman / supervisors -300 work force.
* Proficient Working to the guidelines of ISO 9000 & OSHAS 18001 environment.
* Estimated & Tendered around 1500 Process Equipment of CS/SS/Clad/NF Materials.
* Participated in 100's of meetings with clients and internal.

Major Training Programmes undergone:
* H2 S BA
* Supervising for Safety
* CCPM Critical Chain Project Management –Theory of Constraints of Mr Avarham Y Goldratt.
* Process Plant Piping
* TQM
* Resource optimization
* Communication Skills
* Presentation Skills
* Business communication
* Negotiation skills
* Team building
* Customer focus
* Transactional Analysis
* MS Project
* Concerto
* Catia Usage
* ISO 9001 at Work Place
* OSHAS 18001 Practical requirements

Key Skills:

* Project Management of Construction/ Tanks / Pressure Vessels/ Fabrication / EPIC Jobs.
* Planning, sequencing and executing the Pressure Vessels / Tanks / Equipments / Piping & Structural.
* Estimation and Tendering of Heat Exchangers / Pressure vessels / Storage Tanks / Columns / Piping and other Process Equipment.
* Fabrication of Heavy Engineering works & Piping.
* Good oral and written communication in English with experience in writing minutes of meetings & making presentations.
* Independent correspondence with clients / vendors & inter departments.
* Goal-oriented individual with strong leadership capabilities.
* Organized, highly motivated, and detail-directed problem solver.
* Proven ability to work in multi ethical groups.
* Sales & Negotiation skills.
* Proficient in working MS Word / Excel / Power Point/ MS Project.
* Interface with functional and business unit personnel at all organizational levels, providing leadership and coaching to facilitate cost effective, timely and safe execution.
* Confidently liaise at all levels of an organisation.
* Thoroughly committed to the integration of Health, Safety and the Environment within the day to day work / business environment
* Having a positive, pleasant and persuasive disposition with an ability to listen.
* Naturally inquisitive, energetic, but with a methodical approach to problem solving
* Organised and sufficiently flexible to advise on the safe completion of all tasks.

INFOTECH ENTERPRISES LTD
JUNE 2007 - PRESENT
AS PROJECT MANAGER
HYDERABAD INDIA

Heading Plant Engineering & Piping Team.

Present Projects :

•    Modelling & Production Documentation of MPV for Damen –Netherlands.
•    Converting P&ID in SP PID for L&T Chiyoda.
•    KNPC –Kuwait Project of SP PID.

DOHA PETROLEUM CONSTRUCTION CO LTD
MAY 2006 - May 2007
AS PROJECT ENGINEER
DOHA-QATAR

* Executed 500 MT ; 29 Nos ASME U-Stamp Pressure Vessel Fabrication with PWHT / RT requirements. 3 Nos API 650 / 620 Tanks.
Client: Technip-RLOC.
Code: ASME SEC VIII Div 1 / API 650 / API 620 & Technip Spec.

* Fabricated 35MT Fabrication Boat Landing Facilities.
Client: Qatar Petroleum.
Code: RP 2 A / D 1.1

* Under Execution EPIC replacement of 3 Knock Out Drums & interconnecting pipes / Valves & instrumentation
Client: Qatar Petroleum.

* Prepared and Submitted Job safety Analysis for ORYX-GTL project in Capacity of Job officer – team leader.
* Executed Burner Modification Frame for Haldor Topsoe for their ORYX GTL project.
* Leading a team of 6 Foreman – 120 Work force.
* Attend weekly meeting with GM / OM and provide MIS.
* To co ordinate with the Work Shop Manager, QC Engineer, Planning Engineer and Stores for the daily fabrication activities.

LARSEN AND TOUBRO LIMITED – POWAI WORKS / HAZIRA WORKS / VIZAG
Oct '95-May'06
SR PROJECT ENGINEER
Jan '01-May'06
VISAKHAPATNAM-INDIA

* Worked USD 1000 million Project involving Steel Vessel Fabrication – Light Structure – Equipment Foundations – Equipment Installation – Piping – Stringent tolerances / QC requirement – NDT & Testing.

Client: Indian Navy for Developmental Project.
Code: Military Codes / Russian Codes

Exposed to all types of complexities, detail engineering problems, supply chain problems, change management problems and real life problems with most complex atmosphere having 8 agencies involved. I was among the proud lead member in team involved from starting of the project to bringing to system Hydro.

* Construction of 10 Mtr Dia - 3500MT Vessel with, 1200 Nozzles, stringent tolerances, clearing 100% RT/ NDT.
* 3500M^3 vessel Hydro with 8,000 seams exposed.
* 32 Systems study on 3 D modelling, Sequencing, making installation plans, scheduling and making MS Project Schedule and uploading to Concerto.
* Around 500 Major and Minor Equipment Sequencing – Foundation Fabrications and Installation.
* Carrying Hydro Test of 38 Various Minor Tanks. Hydro test of 200 Flap Nozzles.
* Fabrication and Erecting 28 Structural Panels.
* 500 VDC stud Welding / 18000 Stud welding sound absorbing rooms.

LARSEN AND TOUBRO LIMITED
Jan '00-Jan'01
FABRICATION ENGINEER
HAZIRA WORKS-INDIA

* Delivered in 7 months alloy steel pressure vessel of 8m dia * 10m long * 38mm thk Vessel with 150 nozzles having Stringent tolerances on circularity, C-seam Joints, L-seam Joints with 100% RT and 45 Kg/Cm^2 HPT as per customer code.
* Instrumental in devising the 200 MT Alloy steel structures in targeted time of 8 months as per customer specifications.
* Was the over all shift in charge of 40 unionized workmen.
* Spearheaded the team for production and therefore motivating them to improve.
* Prepared procedure for joining of c- seam and distortion control.

LARSEN AND TOUBRO LIMITED
Oct'95-Feb'00
PROJECT ENGINEER
POWAI WORKS-INDIA

Job Role:

* Ensure Equipments are Delivered in time within budgeted cost. Taking overall responsibility as Job owner to full fill contract requirement.
* Inter face with Clients and Internal Departments.
* Keep track of cash inflows & out flows, ensure timely invoicing. Extra claims with clients.
* Act as Company representative – answerable to client.
* Sequencing of activities and ensuring materials and men as per schedules.
* Attending customer Techno commercial meetings, getting approvals on drawings.
* Making status reports and presenting to customer.
* Resolving Technical issues by coordinating with client design office, making alternate proposals for constraints, getting customer approvals.
* Executed & Delivered 250 Fabrication Equipment, CS/SS/Clad/ NF/Titanium/ cu-alloy/ Heat Exchangers/ Pressure Vessels / Filters/ Storage tanks with specification of RPL/HPCL/IOL/EIL / PDIL / Toyo / Bechtel / Flour Daniel / UDHE.
* Actively participated in 80 techno commercial negotiation of pretenders and PNC's and calculated, settled 40 packages of extra cost with customer.

For IOCL - Panipat

* RS 228 Million: Design, Fabrication & supply of 38 Nos Heat Exchangers with C 44300 Tube / C 46400 T/Shts.

Code: ASME Sec VIII Div 1 /TEMA – EIL Specifications.

For HPCL - Vizag

* RS 160 Million: Design, Fabrication & supply of 21 Nos Heat Exchangers with C 71500 Tubes / C 46400 T/Shts.

Code: ASME Sec VIII Div 1 /TEMA – EIL Specifications.

For HPCL - Vizag

* RS 90 Million: Design, Fabrication & supply of 13 Nos Heat Exchangers with C 71500 Tubes / C 46400 T/Shts.

Code: ASME Sec VIII Div 1 /TEMA – EIL Specifications.

For RPL - JAMNAGAR

* RS 300 Million: Design, Fabrication & supply of 42 Nos Process Equipments, Heat Exchangers / Columns / Receivers / K.O Drums. SA179 / C71500 / SS304L/GR 70/ CS + 304l etc.

Code: ASME Sec VIII Div 1 /TEMA – BECHTEL Specifications.

For RCL - Trombay

* RS 120 Million: Design, Fabrication & supply of 17 Nos Process Equipments, Columns / Urea Stripper / Receivers.

Code: ASME Sec VIII Div 1 – PDIL Specifications.

For IOL –Panipat

* RS 85 Million: Design, Fabrication & supply of 21 Nos Process Equipments, Columns / Receivers.

Code: ASME Sec VIII Div 1 – EIL Specifications.

HYDERABAD MET CHEM PVT LTD
Mar'91-Oct'95
HYDERABAD –INDIA

AS PROJECT ENGINEER:

Job Role:

* Taking overall responsibility as Job owner to full fill contract requirement.
* Inter Internal Departments, giving tasks to work force & timely completion of works.
* Keep track of cash inflows & out flows, ensure timely invoicing. Extra claims with clients.
* Act as Company representative – answerable to client.
* Sequencing of activities and ensuring materials and men as per schedules.
* Attending customer Techno commercial meetings, getting approvals on drawings.
* Making status reports and presenting to customer.
* Resolving Technical issues by coordinating with client design office, making alternate proposals for constraints, getting customer approvals.

For: AVON ORGANICS LTD -HYDERABAD

* Sequencing of Equipment and interconnecting Piping works of Process Equipment – Receivers – Heat Exchangers – Filters – Centrifuges – Storage Vessels – Valves – Pumps - Boiler.
* Closely coordinating with Design Team for making layouts addressing fouling, judging locations.
* Making MTO's and getting Quotations / Comparative statements for 8MT Coal Fired Boiler / Mechanical Seals For Reactors/ Piping / Plates / Flanges etc.

For: TATA PROJECTS PROJECTS FOR - Kellogs – Taloja

* Fabrication of 36 Nos Food Grade Mobile Trolleys SS304L with Surface Finish 200 Grit as Per Customer Specifications.

For: TATA PROJECTS PROJECTS FOR – ISRO – Sriharikota

* Fabrication of 16 Nos Equipments of SS304/SS316, fitted with Remmi agitators.
* Fabrication of 14 Nos SA 516 –Gr 60 vessels with custom made agitators.

Code: ASME Sec VIII Div 1 – TPL Specifications.

For: VST INDUSTRIES LTD- HYDERABAD

* Fabrication of 22 Nos Heat Exchangers of SS304/SS316.

Code: ASME Sec VIII Div 1 / TEMA – Lurgi Specifications

For: SPIC - TUTICORIN

* Fabrication of 14 Chemical reactors, Ranging from 1100 dia to 2500 dia ; SS304L 12 to 25mm Thk, vessels with Limpets Coils – Fitted with Greaves Gear Boxes and Bharath Bijlee Motors.

Code: ASME Sec VIII Div 1 – Customer Specifications.

For: CHEMINAR DRUGS LTD -PAIDEBHIMAVARAM

* Fabrication of 21 Pressure vessels ; receivers / Chemical reactors, Ranging from 1100 dia to 1600 dia ; SA 516 Gr 60 / SS304 ; 10 to 20 mm Thk. 3 Nos CS Nutch filters. 8 Nos 48" CS Centrifuges with SS316 Baskets ; 15 HP Motor.

Code: ASME Sec VIII Div 1 – Customer Specifications.

For: KABSONS – HYDERABAD

* Fabrication of 4 Nos LPG Bullets, Dia 2500 * 5000 Mtr Long ; SA 516 Gr 70 -12 Thk.

Code: Rules Department of Explosives.

For: BALAJI CHEMICALS – HYDERABAD

* Fabrication of 4 Nos LPG Bullets, Dia 2500 * 5000 Mtr Long ; SA 516 Gr 70 -12 Thk.

Code: Rules Department of Explosives.

For: NATCO LABORETARIES – HYDERABAD

* Manufacturing & Supply of SS316 / SS 304L Bag Lifting Centrifuges fitted with Greaves Gear Box – BB Motors.

For: REDDY LABORETARIES – HYDERABAD

* Manufacturing & Supply of SS316 / SS 304L Bag Lifting Centrifuges fitted with Greaves Gear Box – BB Motors.

For: KREBS BIO CHEMICALS – HYDERABAD

* 2 Nos 1800 MM Dia * 12 Mtr Long Fermentation Reactors of SS 316L, With custom made agitators with scrappers - with Greaves Gear Box – BB Motors.

For: STAR CHEM PVT LTD - HYDERABD

* 4 Nos ; 15 M^ 3 ; 2500 MM Dia * 3000 MM Long ; SS 304L Mixers ; With 2" Internal Heating Coils, With custom made agitators with scrappers - with Greaves Gear Box – BB Motors.

Misc Works:

* Fabrications works pipe spools / vessels & heat Exchangers of local bulk drug industries.
* Replacements works of piping spools and valves.

AS ESTIMATION AND MARKETING ENGINEER

* Increased Customer base of unit equipment buyers by 5 times in 2 ½ years (bulk drug manufacturers) Like Reddy Labs / Natco Labs / Kellogs / Tata Projects / Viswaswarayya Iron and Steel.
* Played major role in introducing new products LPG bullets and food grade mobile trolleys.
* Very efficiently estimated 800 fabrication equipment and also increased sales from Rs. 8 millions to Rs. 80 millions.
* Estimated CS/SS/Clad Heat Exchangers/ Pressure Vessels /Chemical Reactors / Filters/ tanks / Hydrogen bullets / Food grade Vessels / Silos / chlorine containers/centrifuge / columns / Dished Ends with specification of Tata Projects / Reddy Labs / Buyers.
* Marketed Pressure Vessels / Heat Exchangers / Storage Vessels / Centrifuges of worth Rs. 10 millions.

SURYA TRONICS PVT LTD
Aug'90-Feb'91
SUPERVISOR TRAINEE
HYDERABAD –INDIA

* Fabricated 40 structural columns and 10 M^3, SA516 Gr 60, 40Kg/^2 design pressure Chemical reactor as per ASME Sec VIII Div I.
* Handled team of 20 unionized work men.

KEY DELIVERABLES

Project Planning & Execution:
* Planning, procurement & Execution of Projects as per customer specifications.
* Detailed project reports, Project execution Programme and project execution plans after thorough discussion with internal customers.
* List down the resource needs for projects, after considering the budgetary parameters set.
* Monitor/Discuss project status, review during the course of periodic project review meetings there by developing the inter personal skills.
Cost Estimation/ Marketing:
* Estimation of Unit equipment and Marketing.
* Increasing Market base by introducing new end users and EPC contractors.
* Increasing order bagging possibilities by making back to back arrangements with material suppliers.
* Maintaining good relations with customer's representatives.
* Participating in Techno commercial discussions.
Production/ Operation's Management:
* Managing activities right from the conceptualization stage to the execution; involving finalization of technical specifications, tendering, contractors management, scheduling, progress monitoring, erection & commissioning, site management, manpower planning.
* Planning day-to-day strategies, budgets, production schedules, along with resource allocation and machine loading for optimum output.
* Minimizing performance bottlenecks for high productivity with maximization of men, material & machine; preparing process sheets & estimate sheets for the same.
* Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.
* List down the resource needs for projects, after considering the budgetary parameters set.
* Focus on enhancing efficiencies, competencies, Productivity, waste reduction.
Sub Contractors / Contractors Management:
* Developing long-term partnerships with Contractors; managing day-to-day Contractors performance to ensure meeting of service, cost, delivery and quality norms.
* Consistently evaluating Contractors performance to ensure adherence to predefined specifications and supply of quality material / execution of job works.
* Resolving techno-commercial disputes with Contractors ensuring on timely payments.
* Developing alternate Contractors base for spearhead import substitution initiative.

IT SKILL SET

Applications: MS office (Word, Excel, Power point)
Software: MS Project / Primavera / Concerto
Exposure in Environment: BAAN, PDM, and Concerto

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