Resume - I am a Senior DCS/Instrument engineer with 19 years of experience in Project eng...

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Resume #48316

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C.V. for the post of Instrument / Control Engineer

Objective:
To get a Senior engineering or Supervisory position for the Project engineering or Industrial operational support of Oil & Gas, Petrochemical industries with a good career opportunity.
Current emoluments: 20,000 SR per month
Salary Expected: Negotiable

Academic Qualifications:
Course University Year Class
M.Sc (TECH)
Instrumentation Andhra University 1986 Ist Class
B.Sc. Sri Venkateshwara University 1983 Ist Class with Distinction
Job Appreciation:

SABIC - IBN ZAHR – Saudi Arabia:
* Appreciation Certificate received from Sr. Vice President during the year 1996-97.

Oil & Natural Gas Corporation Limited – India:
* Awarded with Merit Certificates twice from General Manager for outstanding contribution during the years 1989 & 1995.
* Appreciation letters received from Chief Engineer during the year 1988.

Professional Affiliation:
Senior Member of the Professional Society (16 Yrs.), Instrument Society of America.

Extra Curricular Activities: An active and Enthusiastic Toastmaster (CTM recipient)

Special Exposure:
* Trained on Foundation Fieldbus concepts
* Trained on Advanced process control and optimization by Honeywell Automation
* Trained on Honeywell DCS TDC 3000 / TPS & GUS Implementation
* Trained on Yokogawa DCS, Centum V by M/S Yokogawa, Japan
* Trained on Siemens PLCs Simatic ST-S5 SYS 2
* Trained on ABB August TMR - ESD System PLCs
* Trained on Wonderware Intouch configuration (MMI Package)
* Trained on Bently Nevada 3500 Monitoring System and Data Manager 2000
* Orientation on SAP Components Materials, Inventory & Warehouse management
* Trained on various computer courses like MS Excel / MS Power point / MS Outlook
* Trained on Installation & Administration of Win 2000 Professional & Win 2000 Server

Total Experience: ( 19+ ) NINTEEN YEARS +
Experienced in Project engineering, Commissioning & Maintenance of OIL&GAS, Petrochemicals (Poly Propylene, MTBE) Industries.

Position Duration Period Employer
Sr. DCS/Inst Engineer Since May '05 1 Yr +
(Till date) Hawiyah NGL Recovery Plant,
Saudi ARAMCO, K.S.A.
Control Systems Engineer 1996 –Apr '05 9 Yrs Saudi European Petro Chemical Company (IBN ZAHR), SABIC, Saudi Arabia.
Executive Engineer
(Instrumentation) 1992-96 5 Yrs Oil & Natural Gas Corporation Limited, Surat, India.
Asst. Executive Engineer
(Instrumentation) 1987-91 4 Yrs
Overseas assignments:
Witnessed the Factory Acceptance test in Honeywell, Phoenix, USA for Six weeks for the Polypropylene – II plant of IBN ZAHR during the year 2000. The system was Honeywell TPS (R600), GUS with Windows NT operating system.
Witnessed the Factory Acceptance test in Farrel office, U.K. for the Polypropylene plant Debottlenecking project of IBN ZAHR. The systems were Siemens PLC 135U PLC & the Wonderware MMI system with Intouch V7.0.
Organized several project review meetings in Bahrain
Coordination committee member of FFEUC-ME, Fieldbus Foundation End User Council Middle East – 2006

S K I L L S S U M M A R Y:
I ) Present Placement – Hawiyah NGL Recovery Plant Project, Saudi ARAMCO as
Sr. DCS/Inst Engineer in Engineering Division - Since May '05
The Hawiyah NGL Recovery Plant Project (HNRP) is a grass roots complex scheduled for completion at October 2007 with a Capital expenditure of 2.3 Billion US$. HNRP is designed to process 3.8 Billion standard cubic feet per day (BSCFD) of Sour/Sweet gas and recover 310 MBCD of C2+ NGLs. The Residue (lean) sales gas will be injected into the Master Gas System. The facility will consist of an inlet area, two Gas treating modules for CO2 removal, three Dehydration and NGL recovery trains, four CGT driven sales gas compressors.
The detailed design of the project was awarded to LSTK vendors JGC-Japan for NGL package, Snamprogetti for Gas Treat package and Yokogawa for Control Sys package.

Major Responsibilities handled:
* Review and approval of engineering design activities performed by consultants, FEED engineers and EPC contractors
* Review bidder's lists for contract / purchase for all instrumentation equipment
* Support for Construction and Commissioning of new projects
* Attend FAT/SAT for the acceptance of systems
* Software configuration like generation of control loops, Sequential functions, Logic changes, Graphics, Reports in various control systems like Honeywell, Yokogawa, Triconex, Siemens etc.
* Technical support for DCS, ESD, F&G, SCADA, APC Packages and all kinds of Field Instrumentation
* Investigation on the plant upsets and recommendations to prevent reoccurrences
* Assist Maintenance Engineers to compile trip reports and implement the plant changes to prevent trips re-occurrences
* Assist Maintenance during equipment test runs and their start-ups
* Assist Maintenance to ensure materials and spares stock holdings are adequate
* Attend call-out duties to resolve control systems related problems
* Coordinate with vendor representatives for major changes on control systems

II). IBN ZAHR, SABIC – AL Jubail –Saudi Arabia (1996-April 2005)
IBN ZAHR (Saudi European Petrochemical Company) is a member of prestigious "SABIC" group of companies. The complex consists of Two Polypropylene production units with an annual production of 600,000 MT and Two MTBE production units with an annual production of 1.3 million tons.
Position: Instrument / Process Control Engineer in Engineering Services department.
Advanced Process Control (APC) Project for Poly Propylene Plants: Cost 2.0 Million US $: Detailed technical scope was prepared in house, technical evaluation done, awarded the project to Honeywell and the implementation is in progress.
DCS replacement project to Yokogawa Centum CS 3000/Prosafe PLC: Cost 8.0 Million US $: Evaluated the project requirement, extensive technical discussions were done with the vendor, formulated the project requirements to be an LSTK and awarded the project to Yokogawa.

III ). Oil & Natural Gas Corporation Ltd. ( ONGC ), Surat, India. (1987-1996)
Hazira Gas Processing complex (HGPC) is an on-shore plant, which receives 40 MMSCMD of Gas from the India's largest Gas fields located in the Arabian Ocean. Sour Gas and the associated condensate are received from the Offshore platforms through the high pressure Sub Sea pipe lines. The processed Gas is supplied through 1800 KM long pipeline to various consumer companies. The produced LPG, Natural Gasoline (NGL) and Sulphur Pellets are supplied to consumers through Pipe, Rail loading facilities. The complex mainly consists of:
1. LPG Recovery Units. 4. Dew Point Depression Units
2. Gas Sweetening Units 5. Condensate Fractionation Units.
3. Gas Dehydration Units 6. Sulphur Recovery Units.
Major Activities:
LPG Processing plant: Project Cost: 20 Million US $
As a Maintenance Engineer, commissioned plant Instrumentation and control systems.

Gas sweetening plant-1: Project Cost: 80 M US $
LSTK project. Coordinated with the Engineering contractor KTI, USA for the project activities, commissioned the plant Instrumentation and control systems.

Gas sweetening plant-II: Project Cost: 85 M US $
As a project engineer, Coordinated with the EPC Vendor, reviewed the Detail engineering and also commissioned the plant Instrumentation and ABB Bailey Infi90 control systems.

Gas sweetening plant-III: Project Cost: 100 M US $
As a project engineer, coordinated with the Engineering contractor, Daelim, Korea for the vendor evaluation, basic engineering, detail engineering, witnessing the FAT for the DCS, installation of the plant Instrumentation and control systems.

Detail Engineering & System software configuration was done for Yokogawa Centum V DCS totally in house by generating the control loops, Sequential functions, Graphics & Logs for the Phase II Expansion project.
To plan and execute Day to day, preventive, Break down maintenance, Annual Turn around activities for the DCS, PLC systems and various field Instruments.
Maintenance of the Control systems of Centrifugal, Reciprocating types of Compressors of various makes like NUOVO PIGNONE, ROTOFLO etc.
Maintenance of Paging system (Gaytronics), Gas Detection Systems (Rexnord, Detronics, General Monitors), fire Alarm systems, Online Analysers of Maihak, Houston Atlas, Panametrics, EG & G for monitoring H2S, Moisture and Dew point.
Field Instrumentation familiarity: Strong experience in wide range of Field Instrumentation devices like Field Transmitters, Safety critical instruments, Control Valves and Shut down Valves.
Off shore experience: Frequent visits made to several Off-shore process platforms in India for various Instrumentation and control systems activities.

Familiar DCS Systems:
* Honeywell TPS, GUS R 600
* Honeywell TDC 3000 Rel. 401 & 533.1
* Yokogawa Centum V, Centum XL, Centum CS 3000
* ABB Bailey Controls, Net 90 & Infi 90
* Valmet Classic, Valmet XD & Valmet DNA

Familiar PLC / ESD Systems:
* Triconex TMR Systems
* Siemens, Simatic S5 & S7 systems
* ABB August TMR system
* Yaskawa PLCs, Japan
* Honeywell Logic Manager

Familiar miscellaneous Systems:
* Foundation Fieldbus concepts
* Plant State Suite Alarm Management & Optimization of PAS
* Wonderware Intouch V 7.0 used for the Polypropylene plant Extruders control
* Supervisory control system on DEC VAX VMS 7.0 and on DEC Alpha with DOW (Licensor) provided applications
* CCC/Triconex Anti Surge control systems
* Bently Nevada Vibration / Temperature monitoring systems & Data Manager 2000
* Gas detection / H2S Detection / Fire Alarm systems
* Siemens WINCC, GENISIS Interlock systems for Maintenance overriding purposes
* ABB On-line Analysers – VISTANET
* GE Speedtronic Turbine Controls, Mark IV & Mark VI
* SAP Components as an USER
* Real time data base system PI

Software familiarity:
Strong computer skills and proficiency in various packages like MS Project, MS Word, MS Excel, MS Power Point, MS Access, MS Outlook, SAP & CAD which are regularly used for various departmental activities like Internal correspondence, preparation of Status reports, presentation to Senior management on Projects status and for internal mailing requirements.

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