Resume - Sr. Rotating Equipment Engineer with 20years experience in Turbo-compressors up ...

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PROFESSIONAL QUALIFICATIONS
Bachelor's Degree in Mechanical Engineering from Pune (Poona) University. Passed in year 1986 with First Class.
Present Employer Saudi Aramco, KSA (Riyadh Refinery)
Job Title Sr. Rotating Equipment (Reliability)Engineer (turbo-compressors)

EXPERIENCE PROFILE:
20 years experience in High Speed Rotating Equipment of Refinery, Petrochemicals & Ammonia Plants.
Rich in depth experience in troubleshooting, maintenance/major overhauling/modifications, failure analysis, condition monitoring and vibration analysis, reliability improvement, commissioning, start up, API codes for rotating machines, performance/specifications evaluation, critical spare part repairs/preservation/ planning.
Hands on rich experience of using System1, MCM2000 & DM2000 (Bently Nevada machinery condition monitoring and vibration analysis), Aspen explorer and PI system for process condition / performance.

OVERSEAS EXPERIENCE:
* Since May 2003 working in reliability unit of Saudi Aramco as Sr. Rotating Equipment Engineer.
* Inspection / overhauling turbo-compressors of Nuovo Pignone make, at MTBE plant of M/S IBN ZHAR.
* Rotating equipments inspection at M/S Sharq, Saudi Arabia in Jan-Feb 1993.

TRAINING:
* Mentor Training course by Saudi Aramco, Dhahran
* Turbo-compressor course at M/S BHEL, Hyderabad, India (under licence of NP-GE / Siemens)
* DM 2000 machinery diagnostic course by M/S Bently Nevada
* MCM 2000 Machine condition Manager by M/S Bently Nevada
* Trane Compressors (chillers)

SPECIAL ACHIEVEMENTS:
* Presented paper on "Modifications on 30 MW Synthesis Gas Compressor Drive Turbine" at "Technical Conference" - "International Fertilizer Industry Association" in 1996 at Johannesburg, South Africa.
* Presentation of paper at International Seminar on Turbo-machines at GOA organised by M/S SPIC-SMO.
* Reliability improvements in turbo compressors achieving highest level of reliability, and honored for outstanding performance by Saudi Aramco
* Award for excellent performance by Reliance Petroleum Ltd, Jamnagar
* Award / performance appreciation from Reliance Industries Hazira
* Special certificate from General Manager Rashtriya Chemicals and Fertilizers Ltd (RCF) Thal for various improvements and modifications done on turbo compressors of 2 x 1600 MTPD Ammonia Plants.
* Training on turbo compressors for engineers and technicians.

EMPLOYMENT PROFILE:
Saudi Aramco KSA (Direct Employee): May 2003 till date
Reliance Industries Ltd. Hazira (Biggest Petrochemicals complex in Asia): 2002 ~ May 2003
Reliance Industries Ltd. Jamnagar (Refinery) India with operating capacity 660,000 barrels/day and winner of 'International Refiner of the Year' 2005: 1998 ~ 2002
Rashtriya Chemicals & Fertilizers Ltd, Thal India2X1600 MTPD Ammonia plants and 3X1800 MTPD Urea plants: 1986 ~ 1998

RESPONSIBILITIES / EXPERIENCE DETAILS:
A) SAUDI ARAMCO (May 2003 till date):
Joined Saudi Aramco as a Senior Rotating Equipment Reliability Engineer. Presently posted at Riyadh Refinery as Engineer II (grade 13) in Reliability Division. The refinery consists of Hydro cracker, Crude, Platformer, Kerosene, Hydrogen, Nitrogen, Demax, Asphalt, Utility, Crude stabilisation units, SRU, DHT.
Key rresponsibility of reliability improvement of critical equipment like turbines, compressors (total 32) manufactured by M/S Elliott, DR/IR, Terry, Mitsubishi, Nuovo Pignone & Hitachi.
Major overhauling and modifications done to solve chronic problems: Platformer Recycle Gas Compressor, Hydrocracker Recycle Compressor and Turbine, Hydrocracker Make up Compressors, Instrument Air Compressors.
Reliability improvements in turbo compressors achieving highest level of reliability, and honored for outstanding performance
Responsibilities includes the following,
Troubleshooting of equipment
Failure analysis of equipment, which is repetitive, catastrophic in nature or under critical category.
Condition monitoring of equipments- vibration analysis with Bently Nevada System, lube oil analysis.
Performance monitoring of critical equipments. Comparison of design vs. actual values. Report for any deviation in parameters observed.
Make reliability improvement plan
Advice management on inspection and overhauling plan of super critical equipment and related information like scheduling, spare parts, overhauling and start up procedures. Witness critical quality checks, commissioning.
Generate monthly reports on critical equipment status.
Make preventive maintenance, condition monitoring (vibrations, lube oil) plan, review its effectiveness.
Auditing of quality checks during overhauling. Report / advise for any deviation
Auditing of preservation of critical spare part like rotor.
Review/advise on critical spare parts for critical equipment.
Advice and review of repairs of critical spare parts like rotors.
Review of design and specifications of new compressors during selection stage.

B) RELIANCE INDUSTRIES LTD, Hazira (2002 ~ May 2003):
In charge of rotating equipments at Reliance Industries (Petrochemicals) complex at Hazira, this is biggest in Asia. The complex consists of more than 50 compressors that cover various plants like,
Biggest Naphtha cracker (780 KTA) consisting of 42 MW cracked gas compressor + 29 MW polypropylene compressor + 6 MW Ethylene compressor and 3 MW Fuel gas compressor (all steam turbine driven machines) supplied by M/S Elliott
2 plants of PTA with capacity 914 KTA
3 plants of ASU + MEG with capacity 390 KTA
2 PP plants with 384 KTA capacity
2 PE plants with capacity 400 KTA
PVC, VCM, plants of 300 KTA each
PSF, POY, units of 160 KTA capacity
250 MW Power plant and utilities

C) RELIANCE INDUSTRIES (PETROLEUM) LTD, Jamnagar (1998 ~ 2002):
Rotating Equipment Engineer in Middle Management Cadre of Reliance Petroleum Ltd, Jamnagar, world's single largest grass root refinery and 3rd largest operating refinery in the world of capacity 660,000 bpsd.
The company has been awarded as 'International Refiner of the Year' 2005 at the World Refining and Fuels Conference's, in San Francisco, California, USA, by Hart Energy Publishing LP.
The complex consists of following units:
Twin units of CDU, VDU and Hydrotreater, ATF, Diesel, Kerosene, Gasoline
World's biggest FCCU, propylene unit with 5500 MTPD LPG and 2000 MTPD propylene production
World's biggest delayed coker unit (6000 MTPD)
World's biggest plattformer and CCR
Hydrogen plants "3" units
World's biggest paraxylene plant 3x1200 MTPD, benzene, orthoxylene units
Polypropylene units 3x600 MTPD
Sulphur recovery units "3" nos.
360 MW power generation unit
Marine & Refinery tank farms
The total rotating equipments consists of more than 2000 pumps, more than 2000 other rotating equipment, 75 compressors etc.

Responsibilities at Reliance – Jamnagar and Hazira:
Planning and execution / quality control during overhauling / modification of critical machines
Condition Monitoring and vibration analysis of machines using DM2000, MCM2000 of Bently Nevada- biggest set up in the world at single location with 228 machines
Condition monitoring with CSI-RBM Ware (USA), portable vibration analysers for more than 2000 machines
Failure Analysis and recommending corrective measures for improvement of equipment reliability, availability and run length for critical equipment
Auditing of erection / commissioning of new rotary equipment
Trouble shooting and resolving abnormal vibration cases
Oversee the start up after major overhaul
Alarms –Trips review and trip analysis / advice
Review & recommend preventive, predictive maintenance & condition monitoring schedule. Review of Condition Monitoring and Preventive maintenance effectiveness.
Monitoring and trending of lube oil condition for turbo-compressors
Advice on repair of insurance spares of turbo-compressors, dynamic balancing
Advice on insurance spares and preservation / checks
Vendor co-ordination for critical issues
Training on turbo-compressors for technicians and engineers
Preparation / Review of standard maintenance procedures / Training modules for rotating machines

Experience at Reliance - Hazira & Jamnagar:
Commissioning & start up / stabilization of all above plants.
Re-commissioning of the rotating machines after massive earthquake during Jan2001.
Experience on the following machines and knowledge of relevant API standards.
Trouble shooting of all super critical machines by using DM 2000, MCM2000 online continuous monitoring system supplied by M/S Bently Nevada which is world's largest set up at single location (228 machines).
Trouble shooting of all critical and semi critical machines (more than 2000) by using RBM Ware, portable vibration analysers of M/S CSI USA make
Major overhauling & trouble shooting of various centrifugal compressors for Hydrogen service supplied by M/S GHH- Borsig, Demag, etc.
Installation, trouble shooting of Dry gas seal system for the above compressors supplied by M/S John Crane. Total installed dry gas seals "40"
Major overhauling and trouble shooting of 6HF2 type 3 x 7300 K.W reciprocating compressors for Platformer Net gas service supplied by M/S Nuovo Pignone with latest monitoring system.
Major overhauling and trouble shooting of 2.5 MW Howden screw compressor for refrigeration service.
Major overhauling of Integrally geared compressor (3 MW power) with dry gas sealing system for refinery fuel gas.
Major overhauling of 6 x 1.5 MW SULZER make Labyrinth piston compressors for polypropylene service
Extruders for polypropylene service
More than 2000 pumps having various types of mechanical seals and API flushing plans. Pumps supplied by Byron-Jackson, Ebara, Sulzer, Gurdlestone, Ingersoll rand dresser, Sundstrand etc.
4 x 30 MW steam turbine generators, make M/S GHH and 8 X 30 MW GE make frame VI GTs.
ID and FD fans of M/S Clarage, M/S COFIMCO Fin cooler fans, cooling tower fans, and lobe type blowers etc.
Overhauling gearboxes of make Flender-Graffenstaden, Lufkin, and Mag etc.
PTA Plants: Major overhauling of motor driven, 20.5 MW Process air compressors for PTA plants of M/S Demag make. Trains consist of integral type six stage compressor and two-stage power recovery expander.
CRACKER: Inspections/Overhaul of crack gas, propylene, and ethylene compressors and drive turbines up to 42 M.W. Rating.
MEG Plants:
Modification of water seal with dry gas seal & major overhauling of M/S A C Make, recycle gas compressor of 3 MW.
Major overhauling of M/S Hitachi make integral geared air compressors (4.5 MW).
Major overhauling of M/S Sulzer and JSW make labyrinth piston compressors for Oxygen service
VCM Plant: Overhauling of Elliott make integral geared compressor for Oxy-reactor service.
CPP: Inspection / overhauling of GE make frame VI Gas Turbines.
Polypropylene and Polyethylene:
Overhauling of very high-pressure multistage feed pumps (3 MW) of M/S Sulzer for ethylene reactor.
Inspection of extruders

D) RASHTRIYA CHEMICALS AND FERTILIZERS LTD, Thal (1986 ~ 1998)
Joined R.C.F in 1986, immediately after completion of degree in mechanical engineering. Rich experience in high speed rotating equipments from 2 x 1600 MTPD Ammonia Plants. Was in charge of the rotating equipment & related auxiliaries for last six years. Experience includes maintenance / overhauling & modifications, start up, troubleshooting, condition monitoring of turbo compressors. Responsibility includes:
Complete maintenance planning and execution for critical machines
Overhauling and various modifications done on turbo compressors
Condition monitoring and vibration analysis of all rotating machines
Chronic trouble shooting for supercritical machines
Making overhauling plans and critical spare parts management

Experience:
Rich experience of complete overhauling, major modifications, troubleshooting & condition monitoring and start-up of the following turbo compressors and auxiliaries:
2 x 30.7 MW synthesis gas compressors of Nuovo Pignone /BHEL make with 225 Kg/cm2 pressure and capacity 165000 Nm3/hr. High pressure condensing and extraction turbines of Siemens/BHEL make with 105 Kg/cm2 inlet steam pressure, 10520 rpm, 330 T/Hr steam flow
12 MW integral gear type Process air compressor manufactured by M/S MAN-GHH, Germany with 36 Kg/cm2 pressure and capacity 70,000 Nm3/hr.
2 x 12.3 MW process air compressors of Kobe steel make with 36 Kg/cm2 pressure and capacity 65000 Nm3/hr. Drivers Fuji electric make condensing turbines with speed 7000 rpm.
2 x 4 MW ammonia refrigeration compressors of Kobe Steel make with capacity 60000 Nm3/hr and driver condensing turbines of Fuji Electric with 10900 rpm.
2 x 3 MW natural gas compressors of BHEL make with 42 Kg/cm2 pressure and capacity 36000 Nm3/hr. Driver condensing turbines of BHEL make with 12300 rpm.
12 x 1.5 MW boiler feed water pumps of Ebara make and turbines by M/S Elliot
8 x 1.5 MW turbine driven cooling water pumps of Mather and Platt make
6 x 1.5 MW benfield circulation pumps and turbines of Worthington make
4 x 1 MW reciprocating type Ammonia booster compressors of Mitsui make

PRESENT SALARY (GROSS): 60000 USD per annum + Housing + Family Status Benefit

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