Resume - Front end/detail design for refineries, upstream oil & gas, petrochemical plant...

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Resume #5272

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SPECIFIC KNOWLEDGE:
* Distributed control systems
* Programmable logic controller systems
* Fieldbus control systems
* Emergency shutdown systems
* Fire and Gas detection systems
* Tank farm control systems( MOV controls and tank farm management systems)
* Loading systems( Tank truck/Wagon)
* Custody transfer metering systems
* Field instruments engineering like control valves, ESD valves, safety relief valves, transmitters, flowmeters, gauges etc.
* Project management and planning for turnkey I&C systems
* Hazop and IPF(SIL) classification participation
* SIL classification implementation.

EXPERIENCE SUMMARY: 18 years
Aug. 2001 to till date Parsons E&C, Oman-Senior Control and Automation Engineer
Apr. 1994 to Jul. 2001 Jacobs H&G Ltd, Mumbai, Chief Design Engineer
Feb. 1988 to Mar 1994 Blue Star Ltd., Bombay, Senior Project Engineer
Aug.1985 to Jan. 1988 Tata Consulting Engineers, Bombay- Assistant Engineer

DETAILS OF EXPERIENCE:
Aug.2001-to Present: Parsons E&C, Oman
Senior Control and Automation Engineer
Projects executed:
* Replacement of obsolete monitoring system for FAHUD-B station.
* Combined Salalah, Barka and Al-Kamil Gas Pressure reducing terminals.
* Replacement of injection water pressure control valve at Lekhwair-B.
* Barka water transmission project
* Al-Huwaisah de-bottlenecking project
* Study of the existing control systems at FAHUD stations and recommendations to PDO. Recommendations placed and accepted by PDO. FAHUD-E station to be upgraded to FCS and IPS system to be followed by other stations at Fahud.
* Concept study on linking all Fahud stations to the central control room in MLPS. Developing ADP(Asset development plan) for implementation of the project.
* Water injection flow measurements for 70 wells at Lekhwair and 4 wells at FAHUD.
* Completed study report for replacement of old instrument air compressor system at Sahma and Hubara booster stations.
* Installation of additional surge tank at Fahud-E station

Projects under execution
* Flow metering improvement for North Oman
* Qarn alam-Gas turbine based power station/Nimr power plant (PMC only)
* Yibal-A capacity increase
* Yibal single station IPF implementation
* Yibal water injection capacity expansion (Water injection pump, manifolds, Skim tank and water transfer pumps)
* Al-Huwaisah South-West manifold extension
* ADP's(Asset Development Plans) for Al-Huwaisah Capacity expansion project
* ADP's for study of flare systems-Yibal area
* ADP for control systems upgrade project-Fahud stations
* Design of standard gas lift and oil/gas manifold and integration with the existing stations at Fahud/Lekhwair

Participation in Hazop and IPF for the various projects under execution. Preparation of IPF closeout for projects with supporting PFD calculations. Participated in IPF closeout sessions with Shell Global Solutions representative.

Familiar with SHELL DEP's.

Apr. 1994 – Jul.2001: Jacobs H&G Ltd. (Formerly Humphreys & Glasgow Consultants Ltd., Mumbai).
Chief Design Engineer

Worked as Chief Design Engineer and also as a Lead Engineer. Joined as Senior Design Engineer in the Instrumentation Dept.
JOB RESPONSIBILITIES
To work as a Lead Engineer leading and managing a team of engineers and draftsmen for various projects. Overall responsibility for design and detailed engineering activities for the project including Construction Supervision and Pre-Commissioning activities.

PROJECTS HANDLED

1) Amam, Saudi Arabia: Basic engineering and detailed cost estimation for the instrumentation system.

2) Reliance Industries Ltd., Hazira: LPG handling facility and SBM terminal project. The project included design, engineering & commissioning of terminal automation system for road tanker loading of LPG.

3) Reliance Industries Ltd., Hazira phase II: Was involved in design engineering & procurement of terminal automation system. The system designed was semi automatic. Products handled - benzene, toluene, C8 stream, C6-C8 raffinate, DEG and MEG. Also worked on, the Fire & Gas detection system for the tank farm, product handling and storage facility.

4) Chiyoda Corporation, Japan: Lead Engineer for basic design engineering for cost estimation and for preparing the technical bid for the Methanol, MTBE, Offsites & Utility facilities @ Qatar, for the client M/S QAFAC.

5) Garware Chemicals Ltd., Aurangabad: Lead Engineer for the 60,000 DMT plant. The highlights of the project were MAX1000 DCS, Honeywell Fail Safe PLC system for the ESD. Majority of the field instrumentation handled were steam or hot oil jacketed due to the nature of the process fluids.
6) Reliance Petroleum Ltd., Jamnagar: Worked as lead engineer for the road and rail terminal portion of the US $ 2.5 billion, 450,000 barrels/day (15 million TPA) Refinery project. This project was executed in co-ordination with the main engineering contractor, Bechtel, UK.

Responsible for the conceptual engineering and flow/loading optimisation schemes for wagon loading. The system being designed is fully automatic involving no manual intervention for the operation. The design included from the concept to commissioning of the automation system. Products handled are LPG, MS, HSD, SKO, ATF, Naphtha, Benzene, Paraxylene and Orthoxylene. The various systems worked on included DCS, PLC, Emergency shutdown system, Fire and gas detection system, Tank farm management system, Custody transfer metering system, Intelligent MOV systems. The job also involved integration of various sub-systems detailed above and integration with the main refinery control system.

7) Cochin Refineries Ltd. Cochin: Lead Engineer for DHDS, Hydrogen, Utilities and Offsites facilities. L&T executed the project on LSTK basis.

Responsible for the detailed engineering of the entire project. This project was a fast track contract under the directives of The Supreme Court of India and was monitored by the Ministry of Petroleum. The engineering was completed on time and without incurring any penalties stipulated. The various sub-systems included the DCS, PLC, tank farm management system, Gas detection system and other field instruments.

8) BP Project: Completed the preliminary cost estimate for LPG unloading, storage, transportation and bottling facilities at various sites in Northern India.

9) Reliance Petroleum Ltd., Jamnagar: Completed detailed engineering & design for propylene unloading facility.

10) BASF, at Geismar, Louisiana, USA: This project was executed on a work-share basis for Jacobs Engineering USA. This was the first project executed on work-sharing concept. The project was designed using 3-D PDS modelling and the instrumentation design work was carried out on the PDS model.

Worked as Lead engineer for control systems engineering and design. Completed the work within the approved budget and ahead of schedule.

Visited & worked with Jacobs Engineering USA. For 3 months to finalise the work-share methodology through various communication networks using a document management system utilising Lotus Notes. Also trained and worked on IEDA software for Instrument design. Participated in the Front-End Loading activities with Jacob engineering and BASF.

Worked at Jacob Engineering, USA for a period of 8 weeks to participate in finalising the instrument specifications during detailed engineering in consultation with client.

11) Chemplast Sanmar Ltd, Chennai: This is a PMC (Project Management Consultant) contract.

Involved in the preparation of NIT specifications, Evaluation of LSTK bids and recommendation of LSTK contractor. Phase-II of the project will involve the activities on approvals of the LSTK contractors detailed engineering activities.

12) Reliance Petroleum Ltd., Jamnagar:
Worked on the preliminary studies for the marketing terminals being proposed at various locations in India. Identified the interface requirements with the pipeline SCADA systems for smooth and safe operation of the system.

Feb. 1988 – Mar. 1994: Blue Start Ltd., Bombay
Senior Project Engineer
Senior Project Engineer. Joined as Project Engineer in the Instrumentation Projects Dept.

JOB RESPONSIBILITIES
* Design, detailed engineering for turnkey projects.
* Procurement of Instruments & Bulk materials.
* Installation & Commissioning of Instrumentation and Control Systems.
* Project Planning.
* Project Management Services.
* Marketing & Sales.
* Cost Control.
* Independent profit Head.

PROJECTS HANDLED
1) Gujarat Nylons Ltd.: Nylon - 6 Filament Yarn
2) DCL Polyester Ltd.: PFY Plant
3) ONGC: Koyali Terminal Oil Metering Station.
4) BPCL Mahul Refinery: SCN project, Auto tank gauging, CRU unit.
5) IPCL Baroda: Additional Xylenes.
6) Gujarat Guardian Ltd.: Float Glass Project.

Aug. 1985 – Jan. 1988: Tata Consulting Engineers
Assistant Engineer
Assistant Engineer. Joined as Trainee Engineer in the Instrumentation Dept.

JOB RESPONSIBILITIES
Design, Detailed engineering of Instrumentation and Control Systems.

ACTIVITIES
* Preparation of technical specifications.
* Issuing Inquiries, Orders and Amendments.
* Review and Evaluation of Quotations.
* Technical Recommendation.
* Instrument Cable, Manifold, Junction Box Schedules.
* Instrument Location Plans.
* Instrument Cable Trays and Cable Routing.
* Instrument Mountings and Support details.
* Instrument Air and Process Hook ups.
* Bulk materials estimation.
* Vendor Drawing Reviews.
* Inspection of instruments and systems.

PROJECTS HANDLED
1) Kothari General Foods: Coffee plant.
2) Tata Electric: Unit V (FGD) plant.
3) Polychem ltd.: Styrene and Polystyrene plants.
4) Gujarat Nylons Ltd.: Nylon - 6 Filament Yarn.
5) Rourkela Steel Plant: Captive Power plant - inspection.

PACKAGES MS Windows environment, MS Word, MS Excel, MS Access, AutoCAD 13, Calculation packages, (PDO-SHELL) software's for valve, orifices and flowmeter sizing.
Familiar with various software packages for calculations, In-tools software package for Instrument engineering, IEDA (BASF proprietary) software package for instrument engineering.

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Brief Description

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looking for QC/NDT Engineer

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