Resume - QA / QC Engineer - Painting / Coating / Insulation / Refractory / Fire-proofing

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Resume #57624

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Education Qualification
1) Graduate in Refractory Engineering which is equivalent to B.Tech.
2) Diploma Engineer,
3) ISO Lead Auditor Course,
4) Energy Conservation Course,
5) NACE ( National Association of Corrosion Engineers – USA ) Certified Coating Inspector ( Completed Level – 1, 2 and 3- Peer Review )
6) BGAS certified Painting Inspector Grade – 1
7) Trained and certified in USA for pipeline GRE TK Liner application by Tuboscope USA,
8) Offshore sea survival course.
9) American Welding Society Certified Welding Inspector - CWI

General Summary

More than 20 Years of overall experience in diversified field consisting of Quality Assurance / Quality Control, Painting / Coating / Insulation and Refractory lining Supervision and Inspection activities in major industries like Petrochemicals, Refineries, Thermal Power plants, Rigs and sub-sea pipe coating, coating of cross country pipe lines and pipeline laying.
A seasoned professional with extensive progressive experience in planning, executing and spearheading Quality control, Supervising and Inspection activities.
Deft in swiftly executing the projects with competent cross functional skills and ensuring on time deliverables.
Undertaking initiatives and modifying / enhancing existing system / process to escalate productivity and generate cost saving.
Functional knowledge in Painting / Coating / Hot and Cold Insulation / Refractory / Fire-proofing / GRE lining / Special coating like Belzona and Passive Fire-proofing paint application ( Intumescent Paint ) /Fusion Bonded Epoxy / Three layer Polyethylene coating/ Polypropylene coating /Pipe internal coating and lining/Shrink-sleeve coating / Field joint coating and external wrap coating for cross country pipeline, Gas oil Storage tanks painting, etc

Responsibilities and Job involved:

1) Over 20 years of experience in the field of Protective Coating / Painting / Hot and Cold Cryogenic Insulation / Refractory lining and Fire-proofing for Oil and Gas Industries, Refineries, Thermal Power plants.
2) Review of Project specific QA / ITP / System Procedure, Technical evaluation and advising and assisting contractor.
3) Witness review; approve PQT for major projects and contractor progress monitoring.
4) Internal Audit work. 5) Quality related activities reporting on Daily, Weekly and Monthly basis. 6) Issuing site Memo and NCR in case of discrepancy. 7) Conducting Tool Box talk for the coating/painting activity.
8) Explaining the Hazard involved and the control measure to be taken.
9) Maintaining History card for the painting equipment and arranging maintenance schedule. 10) Keeping track on the calibration of the test instrument and equipments. 11) Inspection of pre blast cleaning works.
12) On site inspection of abrasive blast cleaning, Surface profile measuring and comparing with standards as per specification requirement.
13) Recording climatic condition (relative humidity, dew point, and substrate temperature.
14) Testing of blast cleaned surfaces for the presence of various soluble salts and also quantitative measurement of salt densities on the surface by various methods (Bresle, SCM 400, etc)

15) Control of paint film by measuring wet film thickness using comb gauge. 16) Measurement of Dry film on Ferrous and Non-ferrous substrate by using electro magnetic and eddy current gauges respectively as per referenced standards ( SSPC -PA- 2, )
17) Inspection of Zinc silicate primer cure (MEK Rubbing test)
18) Testing of chloride content in abrasive (Garnet)
19) Performing tests for adhesion by pull of tape and Dolly tester.
20) Inspection of holidays of tank internal coatings, buried coated pipe lines, wrapped pipes, etc
21) Inspection of Paint storage condition. 22) Preparation of coating failure analysis reports for new and old coatings. 23) Preparing Daily Painting report.
24) Training the crew on Quality and Safety aspects involved in the painting / coating and Insulation activities. Reviewing Contractor Method statement, ITP, issuing comments and approving
25) Allocating work and monitoring painting / coating and Insulation activities. Insulation and Refractory material receipt inspection, On – site process control and Inspection for the Insulation and Refractory work in various stages of installation. Inspecting in-process QA/QC requirements.
26) Interfacing with all levels of the management. 27) Problem solving and investigation of failure. 28) Managing team of Sub-Contractor and multinational work force.

Work Experience:

09/12/05 to Till date working:
Client Representative ( QA / QC Engineer – Coating / Painting / Insulation ) to TAKREER – ( Abu – Dhabi Oil Refining Co )
Through Project Management Consultant ( TEBODIN Middle East ) and Bureau Veritas, Abu – Dhabi.
PROJECT:
Inter Refinery Pipeline Project. (Connecting Abu-Dhabi Refinery and Ruwais Refinery)
Field joint Coating and Insulation for 250 KM Pipeline connecting Abu – Dhabi Refinery and Ruwais Refinery.
Field joint coating for 250 KM 10" Naphtha Carrying Pipeline.
Field joint coating and line pipe PUF insulation for 250 KM 12" (SRR) Straight Run Residue carrying Pipeline. Field joint coating for 250 KM 16" Multi Product Carrying Pipeline and 14 Gas Oil Storage Tank Painting and Insulation ( Tanks and piping painting and Insulation in Ruwais Refinery, Al-Ain, ADNOC distribution Terminal and Mussafah ADNOC Distribution Terminal ). Terminal Piping Painting, Hot and Cold Insulation and Passive Fire-proofing. Existing Storage Tank Maintenance Painting and Insulation at Abu-Dhabi Refinery. Inspection of 250 KM Line pipes ( 10", 12" and 16" pipeline )for Polyethylene and Polypropylene coating.
Position: Client QA/QC Engineer -Coating / Painting / Insulation.

15/09/05 to 04/11/05
Client QA / QC Engineer - Inspector for ADMA-OPCO (Abu-Dhabi Marine Operating Company) through Bureau Veritas:
Field joint Coating for 48" Concrete coated pipe at National Petroleum Construction Company, DLB-1000 pipe laying Barge at Das Island. PROJECT: 48" concrete coated pipes for the TB-6 Gas Distribution line.
Position: Client Inspector -TPI-Coating/Painting /Insulation Engineer-Inspector.

22/07/05 to 14/09/05
Client QA / QC Engineer - Inspector for ADMA-OPCO (Abu-Dhabi Marine Operating Company) through Bureau Veritas.
PROJECT: Coal Tar Enamel coating on 48" sub sea Gas distribution TB-6 line and Concrete weight coating on Coal Tar Enamel coated pipeline at National Petroleum Construction Company, Abu – Dhabi.
Position: Client Inspector- TPI-Coating/Painting/Insulation Inspector
29/06/05 to 21/07/05
BUREAU VERITAS for Dolphin Energy Limited
PROJECT:Member of QA/QC Engineers Team during the construction Of Upstream & Compression facilities at Ras Laffan Qatar. Painting of 20 Storage tanks, Skids, Vessels, Piping and Structural steel.
Position: TPI Coating / Painting / Insulation Engineer- Inspector.

23/11/02 to 18/5/05
OMAN Industrial Coating Center (OICC), OMAN (80%of the PDO painting jobs carried-out by OICC)
PROJECT: Painting and Coating work for Storage tanks, Skids,Vessels, Column, Pipelines and structural steel.
Clients: Petroleum Development Oman, Occidental of Oman, Oman Refinery Company, Oman LNG, Barka Power Plant, etc
Position: Painting / Coating Engineer-Inspector

18/06/2000 to 30/9/02
UNITED ENGINEERING SERVICES (Smith International- American company, OMAN)
PROJECT: Painting / Insulation and Scaffolding maintenance contract for Oman Liquefied Natural Gas Project.
Clients: Hitachi Zosen, Barka Power Plant, Oman Liquefied Natural Gas plant Maintenance Contract.
Carried – out Painting / Insulation and Scaffolding for Oman Liquefied Natural Gas Project.
Position: Painting Supervisor – Insulation Engineer.

3/5/99 to 16/5/2000
LLOYD INSULATION (INDIA) Ltd (In India 90% of the Refinery Insulation work Carried-out by Lloyd Insulation India Ltd)
PROJECT: Painting for structural steel, column, vessel, pipelines and Insulation work for Pipeline, Piping, exchangers, Furnace, Chimney and tanks.
Client: Hindustan Petroleum Corporation (Refinery) Ltd.
Position: Painting / Insulation Engineer.

04/03/1996 to 31/7/1998
Pre-Insulated Pipe Company
PROJECT: Painting / Field joint coating and Insulation for both Hot and cold application for Oil and Gas lines.
Position: Painting and Insulation Engineer.

06/01/1989 to 1/3/1996
LLOYD INSULATION (INDIA) Ltd
PROJECT: Painting and Insulation for structural steel and Equipments, Storage tanks, pipelines, Vessels, Column, Equipments, Piping, Furnace and Chimney.
Clients: Neyveli Lignite Power Plant, Madras Refinery. Zinc India Ltd National Aluminium Company
Position: Painting and Insulation Site Engineer.

2/1/1984 to 12/12/1988
General Electrical Company Furnace, Dryers, Chimney, Kiln and Flare line Painting, Insulation and Refractory lining.
Project /Position: Insulation /Painting and Refractory Supervisor

01/9/1979 to 25/12/1983
Southern Refractories Group of Company.
Project: Furnace painting and refractory lining.
Position: Refractory / Insulation and Painting Supervisor.

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