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Objective

To attain expertise in field of Oil & Gas thus contributing my best for the organization I serve

Experience Summary: 14+ Years Experience.
S.no Employer Duration Post Held
6 Essar Oil Limited, Jamnagar February 2006
to till date Manager (Process & Operation)
5 Reliance Industries Limited, Refinery Division, Jamnagar August 2002 to January 2006 Senior Engineer (Operation & Commissioning Engineer)
4 Mangalore Refinery & Petrochemicals Ltd., Mangalore February 1999 to August 2002. Control Room Technician

3 Kothari Petrochemicals Ltd, Karaikal, Pondicherry.
January 1997 to February 1999 Control Room Technician

2 Chem Fab Alkalis Ltd, Kalapet,
Pondicherry – 11
March 1994 to April 1995 Technician
1 JBF Industries Ltd, Kirumampakkam,
Pondicherry-14
August 1991 to April 1994
Control Room Technician

Details of Experience

Over Fourteen and half years of experience in Petroleum Refining & downstream process, Petrochemicals and Chemicals in the Field of Continuous Process plant Operations, Troubleshooting and Commissioning. Well versed in Normal Operation and Unit revamps, Gross root & Expansion of Crude Refinery Erection & Commissioning of CDU/VDU/SGU/VBU & LMU/KMU/Gasoline Treating units.

Details of Erection & Commissioning Experience in Essar Oil Ltd.

Experience in Erection & Commissioning of Crude distillation unit (14.5MMTPA), Visbreaker unit and LPG & Kero merox unit. Created DCS graphics, control group& trend group in the panel, simulation yield calculations. P& ID Checking and punch list preparation, Rotating Equipments trail run, Pipe lines & Columns pressure testing, Vessels & Columns Internal Inspection and other Start up preparations of the Systems.

Operation & Commissioning

Involved in FEED review of Crude Distillers unit (14.5 MMPTA). The Unit comprises of Crude desalters, Fired heaters, Atmospheric distillation column and vacuum distillation column, Net gas compressor, Product strippers, LPG column, Heat exchangers, Steam jet ejectors, and its utilities
Exposure to continuous Process Plant, hands on experience in the field. My responsibilities include Monitoring and control of process parameters through DCS in various unit operations and equipment's. Making the products at required specification & shift calculus relevant to plant efficiency and production. Active participation in trouble shooting and co-ordinate with the Technical & Maintenance service departments to solve the problems. Allocation of work to man power for various units, safety and fire fighting

Responsibility In Project & Process

* Review of PFD'S/P&ID'S/Equipment data sheet
* Prioritizing the system readiness for unit commissioning
* Review of P& IDs and Heat & Mass balance sheets
* Review of control philosophy with respect to new commissioning strategy
* Preparation of Hydro test packs, Flushing loops and its procedures for identified systems and checking of ISO's with respect to P& IDs

Reliance Industries Limited & Mangalore Refinery & Petrochemicals Ltd.

Involved in normal operation of Crude Distillers unit (650 KBPSD)& 6.5 MMTPA. The central control facility is DCS. The Unit comprises of Crude desalters, Fired heaters, Atmospheric distillation column and vacuum distillation column, Net gas compressor, Product strippers, LPG & Kerosene treating units, Heat exchangers, Steam jet ejectors, and its utilities

Responsibility in Operation & Commissioning

* Responsible for smooth and safe operation of plant and ensuring strict compliance of safety procedures and standard operating procedure
* Monitoring and Controlling critical parameters as per daily operating instructions
* Taking corrective action for any deviation in operating parameters in consultation with Production manager
* Coordination with Maintenance crew for routine and non routine maintenance activities
* Maintaining the equipment's in safe and healthy condition and conducting periodic Tripod meetings and ensuring reliability of equipments
* Co-ordination with quality assurance department for analysis and taking corrective action of unit parameters
* Inspection and troubleshooting of equipments during shut down
* Handling of planned and emergency shutdown and subsequent startup activities
* Conducting Job risk analysis and assessment for carrying out any modification in equipments while plant is running and keep contingency plan ready
* Analysis of unit problems in Aspen process explorer for process related issues

Revamp

* Activities related to revamp of crude distillers from 590 Kbpsd to 650 Kbpsd
* Review of PFD'S/P&ID'S/Equipment data sheet
* Preparation of Hydro test packs, Flushing loops and its procedures for identified systems and checking of ISO's with respect to PID's
* Segregation of job scope to pre shutdown and shutdown jobs and execution of jobs
* Participated in HAZOP studies & PSSR audits
* Preparation & updating work progress of unit systems during pre shutdown.
* Involved in conceptualization of decontamination process of pipelines, equipment for safe handing over of equipments for construction activities.
* Commissioning of New facilities like additional Chemical Dosage system, Pumps, Turbines, Ejectors, Heat exchangers to achieve the revamp objective
* Conducting test run of newly commissioned facilities and taking corrective actions if any

Kothari Petrochemical Ltd & Chemfab alkalis Ltd.

Inducted in Various Plants Viz Membrane cell caustic soda, HCL acid, Chlorine and Sodium hypo chlorate and other Utilities Involved in normal operation plant (100 TPD) The central control facility is DCS ( Fischer Rosemount's & Yokogawa micro XL).

JBF Industries Ltd

Inducted in Tetra chloro ethane, Tri chloro ethylene & Per chloro ethylene and its utilities, Involved in normal operation & Trouble shooting.

Additional Technical Training

* Two weeks simulation training programme Conducted by M.R.P.L.
* One week DCS (YOKOGAWA) Training programme conducted by YBL

Handled DCS control Systems

* Tata Honeywell 3000
* ABB Controls
* DCS Yokogawa – centum CS
* Fisher – Rosemount system 3

Erection & Commissioning

* 10.5 MMTPA Petroleum Refinery project ( ESSAR OIL LIMITED)
* 6 MMTPA Petroleum Refinery project(MANGALORE REFINERY&PETROCHEMICALS LTD)
* Caustic soda project ( CHEM FAB ALKALIES LTD & KOTHARI PETROCHEMICAL LTD )

Educational qualification

Qualification Level
Name of the institute /University
Grade
Year
Bachelor of Chemical Engineering Annamalai University
Tamilnadu, India. First Class. 1998
Diploma in Chemical
Technology Tamil Nadu Technical
Education Board High Second
Class 1992.

Field of interest
* Refineries
* Petrochemical industries.
* Process & Design House

Personal profile
D.O.B: 09-Jun-1971
Nationality: Indian
Gender: Male
Marital Status: Single
Language: English, Hindi and Tamil
Nationality: Indian
Joining Time: 45 Days

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