Resume - B.E.-Chemical with 9 years of Commissioning and Operation Experience in Ammonia ...

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Project Manager - Ammonia

B.E.-Chemical with 9 years of Commissioning and Operation Experience in Ammonia Plants; 6 years of Project Management experience & 4 years of Process Engineering experience in Fertiliser Project

Skill Details:
Category: Production-Process Plant

Key skill: Project Management; Ammonia Technology; Process Engineering

Employment Details:

Total Experience (Yrs.): 18.5

Current Employer: Suhail Bahwan Group (Holding) LLC.
Muscat

Current Job Description: Ammonia Project Manager for New Mega AMMONIA/UREA (2 x 2000 MTPD Ammonia and 2 x 3500 MTPD Urea) Project in Algeria

Job Responsibility: Responsible for all technical studies /jobs related to project conceptualization like Feed Study, Preparation of ITB, ITB Clarification, Bid Evaluation, Preparation of Contract/Agreement for following major pre-project activities:

EIA & QRA Study
Geo-Technical Study
Topography Survey
Bathymetry and Seismic Survey
Feed Study
Marine Study
Project Design Basis for LSTK EPC Job
LSTK ITB for ISBL and OSBL facilities
Clarification with EPC Bidders

Previous Employer: CFCL-Gadepan

Qualification Details:
Highest Degree: B.E/B. Tech-Chemical

Institute Name: Regional Engineering College
Additional Qualification: MDP from IIM-Ahmadabad

Personal Details:
Sex: Male

Nationality: Indian

Date of Birth:09/11/1965

Current Salary (Rs./Annum): 3,000,000

Text Resume

Passport No.: F-2006025

Passport Valid Up to: 04.04.2015

Details of Professional Experience (Last 18.5 years)

Period: From Nov 1988 to Aug 1992
Designation: Asst. Engineer- Ammonia

Areas of Responsibility:

01. Shift Engineer of MW Kellogg designed 900 TPD Ammonia Plant in IFFCO- Phulpur Unit
02. Assist SM / Manager for all technical jobs related to Ammonia Plant

Period: From Aug 1992 to Jan 1995
Designation: Sr. Shift Engineer-Ammonia

Areas of Responsibility:

01. Project activities at site (Vendor Supervision, Training of Manpower, Expediting of equipment at Vendor Shop, DCS FAT, Project Planning etc)
02. Core project group team member for Pre-commissioning and Commissioning of 1500 TPD Haldor Topsoe Ammonia Plant
03. As Shift In charge: Operation & Trouble Shooting of Ammonia Plant

Period: From Feb 1995 to April 1999
Designation: Asst. Manager - Project

Areas of Responsibility:

01. Preparation of Project Feasibility Report (DFR)
02. Preparation of ITB on Turnkey lump sum (TKLS) basis for Ammonia/Urea Project (Gadepan-II Project)
03. Bid Comparison for Toyo and Snamprogetti offers
04. Preparation of Detailed Project Report (DPR)
05. Compilation of technical data for preparation of Environment Impact Assessment (EIA) Report and obtaining NOC from Rajasthan Pollution Control Board (RPCB) & Ministry of Environment & Forest (MOEF).
06. Project Cost Estimates for both Onsite and Offsite facilities of the Project.
07. Preparation of Contract documents on Turnkey lump sum (TKLS) basis.
08. Preparation of ITB Document for Offsite and Utilities activity on Cost + Fee basis.
10. Preparation of Design basis and Scope of work for Offsite & Utilities.
09. Vetting and approval of all Basic Engineering Design Documents of TEC / KBR designed 1500 TPD Ammonia
Plant.
10. Checking and approval of all long delivery critical equipment datasheets.
11. Approval of Detail Engineering Documents (Approved For Construction)

Period: From May 1999 to June 2000
Designation: Manager - Project

Areas of Responsibility:
01. Monitoring the Procurement of all onshore supply (Indigenous) equipment and bulk items (Piping / Fittings / Instrument & Electrical Equipment).
02. Finalization of Commissioning and 2 years Spare Parts.
03. Monitoring the status of balance equipment, bulk material (Piping / Fittings / Instrument & Electrical Equipment) & 2 years spare parts
04. Monitoring the delay in balance Construction activities in Ammonia/Urea.
05. Finalization of pre-commissioning & commissioning schedule.
06. Handing over of Final Vendor documents to plant operation people & Project Documentation Section.
07. Preparation of Cash Flow Statement / Monitoring of Start up expenses on weekly basis till Commercial
Production.
08. Shorting of all Design related problems during Trial Run Production.
09. Preparation of documents for Tariff Advisory Committee & Insurance Co.
10. Finalization of GTR Procedure, Guarantee Test Report & Final Plant Acceptance formalities.
11. Reconciliation of all Turnkey Contracts with TEC / TEIL including settlement of extra claims

Period: From July 2000 to Aug 2004
Designation: Manager - Process (Ammonia)

Areas of Responsibility:
01. Process Engineering: Looking after all process engineering related jobs on day-to-day basis for plant Optimization. Troubleshooting & de-bottlenecking for improvement in Ammonia Plant performance.
02. Feasibility study of new grass root Ammonia / Urea projects as well as existing units (to be disinvested by GOI) in India and abroad.
03. FICC Jobs: Was responsible for all Fertilizer Industry Coordination Committee & Govt. Of India related jobs for both phase-1 & phase-2 plants.
04. Implementation of Plant Performance Information System (PPIS) for Phase-II Plants
05. Responsible for Management Information Assignment for Ammonia, Urea and Utility Plants.
06. Experience in Process Engineering Software, ASPEN PLUS.
07. Responsible for all Environment Management Programs (EMP) required for ISO-14001 (Environment Management System Certificate).
08. Revamping of both Phase-I & Phase-II plants to enhance the Urea prod. capacity from 2 x 2620 TPD to 2 x 3500 TPD.

Period: From Jan 2005 to Oct 2006
Designation: Sr. Manager - Ammonia

Areas of Responsibility:

01. Responsible for all activities of 1520 TPD KBR Ammonia Plant and associated utilities (Cooling Towers,
Boilers, EDG & IA/PA Unit)
02. Optimization & Troubleshooting for improvement in plant performance.
03. Production Planning and Preparation of Revenue & Capital Budget for Phase-II Plants.
04. Reduce energy consumption and optimize resource utilization by implementing various modification schemes
05. Adhere to Safety, Health and Environment guidelines o No reportable accidents.
o Emissions and discharge from plant within norms as per ISO 14001 and stipulated by management.
o Occupational Health, Safety and Environment norms as per OHSAS-18001
o Implementation of BSC 5-Star norms in the Plant o No major NCN for ISO 14001, OSHAS 18001 & BSC.
06. Ensure quality of product within specified norms
07. Ensure proper upkeep of Company Assets
08. Ensure compliance of all statutory requirements
09. Develop and ensure training of all Subordinates o For 20 Management and 30 Non-management Employees o Identify training needs and communicate to HR department.
o Mentoring all employees who have been promoted to Management cadre from Non-management category.
o Arrange training courses for ISO 14001, OSHAS 18001 & BSC and providing other technical inputs to subordinates.
10. Revamping of Ammonia-II Plant to enhance the ammonia production capacity from 1520 TPD to 1940 TPD by KRES + MDEA Technology offered by KBR.

Period: From Oct 2006 to till date
Designation: Project Manger - Ammonia

Areas of Responsibility:

Responsible for 2 x 2000 TPD Ammonia Plants and all Associated Utility Facilities (from conceptualization to implementation) of the new Fertiliser Project of Suhail Bahwan Group (Holding) LLC. in Algeria.

Once implemented, it will be world's biggest Ammonia (4000 TPD) and Urea (7000 TPD) Project

Job Responsibility: Responsible for all technical studies /jobs related to project conceptualization like preparation of ITB, ITB Clarification, Bid Evaluation, Preparation of Contract/Agreement including following major pre-project activities:

FEED Study: Finalisation of Plant Configuration, Overall Steam & Power Balances
EIA & QRA Study
Geo-Technical Study
Topography Survey
Hydrographic, Bathymetry and Seismic Survey
Dealing with Owner's Engineer
Finalisation of Project Design Basis for LSTK EPC Job
Preparation of LSTK ITB for ISBL and OSBL facilities
Review of Contract Document
Compliance of Equator Principle and World Bank / IFC Guidelines (e.g. EHS Guidelines)
Site Preparation and Finalisation of Plot Plan
Clarification with EPC Bidders

Major Assignments/Projects:

01. Expediting of Critical Equipment of Gadepan-I Project in BHEL workshop

02. Factory Acceptance Test of DCS at Yokogawa for Phase-I Ammonia Plant

03. Commissioning of Haldor Topsoe Ammonia Plant in Gadepan-I

04. Conceptualization of Gadepan-II Ammonia / Urea Project

05. Implementation of TEC / KBR designed Gadepan-II Project

06. Factory Acceptance Test of PLC at TATA Honeywell for Ammonia-II Plant

07. Sorting out design related problem after one year of operation at Toyo Engineering Corporation (TEC), Chiba-Japan office.

08. Handling of all Ministry of Fertilizer related jobs of Gadepan-I and II Plants

09. Management Information Assignment (PPIS) of Gadepan-I and II Plants

10. Successful changeover from Naphtha to LNG in Ammonia-II Plant

11. Conceptualization and Finalization of Revamping of Ammonia-II Plant by KRES + MDEA Technology at KBR Houston Office

12. Visited KBR first KRES & ATR technology plant in Methanex, Ocelot Plant at British Colombia in CANADA for Gadepan-II Revamp Study.

13. Made record yearly production in the FY 2004-05 and FY 2005-06 as Plant Manager.

14. Achieved lowest energy per MT of Ammonia and Urea amongst any Naphtha Based Fertiliser plant

15. Conceptualization of world's biggest Ammonia (4000 TPD) and Urea (7000 TPD) Project in Algeria with Sonatrach.

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