Resume - A highly adaptable and meticulous Rotating Equipment Engineer with hands on expe...

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Resume #63862

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SUMMARY OF QUALIFICATIONS:
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B.E. Mechanical ( Distinction )
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A highly adaptable and meticulous Rotating Equipment Engineer with hands on experience on Centrifugal and reciprocating compressors, Steam turbines, Gas turbine, Pumps, Agitators, Fans and Blowers, Mechanical seals, Gas seals and Vibration analysis. An engineer endeavoring to trouble shoot rotating machinery problems by adopting Reliability Centered Maintenance and Root cause analysis concepts, complementing it with Condition monitoring experience.
An Engineer with a strong sense of commitment, conviction and capability to take higher responsibilities with a result oriented approach.
Knowledge areas

* API standards for Rotating Equipments
* Analysis of Vibration data using vibration spectrums, Orbit, shaft centerline, Time base, Cascade, Waterfall, Polar and Bode plots.
* In situ balancing on the compressors
* Familiarity with Rotor Dynamics of Turbo machinery and ability to interpret Lateral analysis data like the Undamped analysis, Damped unbalanced response analysis and Stability analysis.
* Working experience in Computerised Maintenance Management System (CMMS) like PACER and SAP, PM module.
* Qualified Internal Auditor for ISO 9002

Experience: Over 16 years experience in Oil refinery and petrochemical industry

Since Nov 2002: Rotating Equipment Engineer in Saudi Aramco Shell Refinery
( SASREF ), a Joint venture between Shell and Saudi
Aramco, with a total refining capacity of 305,000 barrels of crude per day.

The Basic function includes providing technical support, trouble shooting, advice and information to Maintenance and Operations departments, analysing the condition monitoring data and ensuring highest Reliability and availability for the rotating equipment such as centrifugal and other pumps, Centrifugal and Reciprocating compressors, Steam turbines, Gas Turbine,
Refrigeration compressors, Blowers, etc.

Tasks and Duties

* To carry out trouble shooting, trip investigation and Root cause analysis for rotating equipment.
* To identify "BAD ACTORS", analyse their problems and specify recommendations to improve their reliability.
* To provide technical support and, if required, close supervision during the overhauling of the rotating equipments.
* To provide technical expertise to the Project department in finalizing equipment specifications and selection for new equipments.
* To carry out fault diagnosis by analysing the vibration data of the rotating equipments. Online monitoring of major rotating equipments is done through Bently Nevada
System 1 and Offline monitoring is done by CSI data analyzer 2130.
* To develop and review the Maintenance Strategy for the Major Rotating Equipments with an aim to improve their reliability.
* To produce failure reports outlining problems and contributing factors, along with identifying action items and recommendations to improve equipment reliability

* Facilitating, leading, and/or participate in structured analysis processes, e.g., RCA
( using Apollo process ), PM optimization ( using PMO 2000 methodology)
* To develop detailed scope of work for major overhaul, planned Inspection of rotating equipment and for the repair of insurance spares like Compressor and turbine rotors.
* To develop and implement maintenance protocols and procedures in order to increase the reliability of equipment repair
Implementation and refinement of Rotating equipment condition based maintenance
* To update preventive maintenance schedules by reviewing history and current performance of rotating equipment.
* To monitor performance of the equipment, evaluating data collected in monitoring phase.
* To prepare a variety of reports such as performance indicators (MTBM ) for rotating equipment, integrity monitoring points ( Equipment availability and Reliability ), major overhaul reports etc.

Highlights

* Identified the root cause for the long standing issue of shaft axial movement resulting in subsequent damage of the thrust brg, for the Causeway loading pumps.
* Diagnosed and analysed the intermittent high radial vibration spikes on the front end turbine bearing of the Hydrocracker feed pump turbine, enabling a planned repair and preventing a major failure.
* Proposed a comprehensive Lube Oil analysis program for the critical Rotating Equipments of the Refinery
* Worked with Flowserve for upgrading the mech seals of pumps from single to double seals with stand alone seal flush systems.
* Implemented modifications to increase the Reliability of the vertical pit pumps.

Equipments handled:

Hands on experience with major involvement in Overhauling and trouble shooting of the following equipments

Pumps: Single stage and Multi stage Centrifugal Pumps
Flowserve ( Stork, IDP, ), Sundyne, Ebara, Shin Nippon, Sulzer,
Goulds, Ingersoll Rand, Nikkiso make

Compressors: Centrifugal -- Siemens ( Demag ), Nuovo Pignone Multistage barrel type and horizontal split.
Reciprocating – Nuovo Pignone ( upto 6 MW ), Sulzer
Screw -- Chiller compressor, Mycom make ( 1.6 MW)

Steam turbines: Back pressure Multistage type Siemens and Nuovo Pignone make
( 2 MW to 4 MW )
Multistage condensation type, Alsthom make ( 5 MW )
KKK – Small Impulse turbines as pump drivers ( upto 800 KW )

Gas turbine: GE Frame 6 DLN, 39 MW. Actively involved in the Major overhaul, CI and Gas path inspection

Seals: Single, Double( back to back and tandem seals ) Mechanical seals
Flowserve ( Borg Warner, Durametallic )
Dry gas seal Bi directional GASPAC( Flowserve make )

Blowers and Fin fans

July 1991 – Oct 2002 - RELIANCE INDUSTRIES LIMITED, INDIA

At Hazira, Reliance operates a world class Petrochemical complex which manufactures a wide range of Petrochemicals, Polymers, Fibre intermediates and Polyester.
I joined Reliance Industries limited as Trainee Engineer and after training was involved in the commissioning activities of a PVC plant. After plant start up I was placed in the maintenance dept of the same plant and was promoted to Senior Engineer Mechanical in 1995.
In March 1996 I was moved to PTA plant which was in the Pre-commissioning stage. The main functions involved the commissioning and start up of rotating equipments like Centrifugal pumps, Air compressor, ( 6 stage, 24 MW, flow capacity of 190 T/Hr ) and Main reactor agitator. After plant startup I was responsible for the trouble shooting and reliability issues of the rotating equipment.

I was promoted to Manager (Mech ) in 2000.

Responsibilities

* Responsible for all the Mechanical jobs in PTA Plant.
* Troubleshooting of Rotary Equipments.
* Preventive Maintenance and Overhauling of all Rotary Equipments
* Daily Condition Monitoring of all Running Equipments.
* Preparation of Failure Analysis Reports and root cause determination.
* Preparation of overhauling schedules of Rotary equipments based on the vendor's
Recommendation.
* Preparation of Overhauling Checklists for Rotary Equipments
* Preparation and Continuous Review of Equipment Service Sheet.
* Carrying out FMEA for very critical equipments to identify the failure modes and to take action to reduce the RPN.
* Ensuring compliance of ISO 9002 works instructions and procedures and handling internal and external audits.

Equipments worked on / Important jobs done

(1) Air (Centrifugal ) Compressors -- Trouble shooting and Overhauling experience in
Process Air Compressor of Ms/ Demag. It is a 6 stage compressor driven by a 20 MW
motor and a 5 MW Expander giving a flow capacity of 190 Tons/Hr.
I was involved in a complete overhauling of this compressor.
(2) Bowl and Screw Conveyor type Centrifuge --We have carried out major modifications in the Centrifuge of M/s KHD as it was giving high vibrations due to frequent powder deposition inside the Centrifuge.
(3) Sundyne Pumps -- Considerable experience in maintenance of High speed vertical Sundyne pumps ie. Trouble shooting, overhauling of Gearboxes and replacement of Mech seals.
(4) Agitators -- Erection and Maintenance experience of Agitators of Lightnin and
Plenty make which includes checking of Steady bearing clearances, replacement of steady bearing Bush and sleeve and alignment of the agitator shaft in the steady bearing by adjusting the steady bearing arms.
(5) Multistage Pumps – Sulzer make
(6) Reciprocating Compressors of M/s Burton Corblin
(7) Diaphragm Compressors of M/s Andreas Hofer
(8) Reciprocating Refrigeration Compressor of M/s Kirloskar - I had also undergone training at the vendor's workshop for these compressors.
(9) Centrifugal Refrigeration Compressor - M/s York
(10) Centrifugal and Screw type pumps.
(11) Troubleshooting & assembly of Mechanical seals of Pumps, Agitators, and specialized Mech seals of Centrifuge.

Training Courses attended

* User Training on Bently Nevada System 1
* Root Cause Analysis training by Apollo process
* Training on PM optimization using PMO 2000 Methodology
* Training on Reciprocating refrigeration compressors – M/s Kirloskar
* User training in SAP – R3 PM and MM modules
* Internal Auditor training for ISO 9002 by M/s LRQA

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