Resume - Lead Quality Engineer / Inspection Engineer / Welding Engineer

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Resume #64140

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Qualification: Bachelor of Engineering
Branch: Mechanical
Year: 1993
University: University of Madras, Chennai.
Project: "Evaluation of Weld Quality by using different Welding Techniques" Welding Technology Center (WTC) BHEL
Trichy ¡V 14.

Technical Qualification:
„« TWI-UK Certified Senior Welding Inspection Personnel - CSWIP-3.2 Cert # 16255
„« Certified API 653 Above ground Storage Tank Inspector - Certification ID# 30234
„« Certified API 570 Piping Inspector - Certification ID# 30501
„« TWI-UK Certified Welding Inspection Personnel - CSWIP-3.1 Cert # 8697
„« American Welding Society Certified Welding Inspector (AWS - CWI) Cert # 00071451
„« ISO 9000-2000 ¡V LRQA Certified Lead auditor
„« ASNT Level II in Magnetic Particle Testing
„« ASNT Level II in Radiographic Testing
„« ASNT Level II in Penetrant Testing
„« ASNT Level II in Ultrasonic Testing
„« ISO - 9000 Courses "Workshop on Understanding Developing
Documenting & implementing a Quality Management System" by LRQA Mumbai

Experience: 14 + Years

Present Employer: M/s Fluor Daniel Consultants B.V,
Designation: Welding Engineer and Lead Auditor
Period: October 2005 ¡V Till Date
Project: Olefins II Kuwait (OL2K) Project, Al Shuaiba, Kuwait.
Client: PIC Kuwait - DOW Chemicals USA.

Project Scope of Work:

DOW/PIC selected Fluor to perform program management, supervising the overall execution of a grassroots petrochemical complex and preparing the coordination procedures, specifications, and plans.
Our scope included complete engineering, procurement and construction for the offsite, utilities, marine terminal oil pier and infrastructure.
Nature of Job:
Responsible for planning, organizing and coordinating with EPC contractor the day-to-day project QA/QC activities. Exercises significant initiative and judgment while planning, organizing, and coordinating Quality related matters, provides technical advice, support, and direction within Quality area of expertise, devises work methods from DOW specifications in accordance with industry and sound engineering practice, develops strategies for engaging EPC contractor in collaborative work behaviors while maintaining Quality vigilance of Contractor's work.

Responsibilities as Engineer ¡V Quality Assurance (Lead Auditor)

o Review of Isometric drawings / P&ID's / GA's.
o Review EPC Contractors and subcontractors Project Quality Plan as per Code / Specification requirements.
o Review / Approve Contractor's Quality Control Procedures (QCPs) and Inspection and Test Plans (ITPs) as required for construction activities and project specifications.
o Prepare Project Quality Audit Schedule; conduct Project Quality Audits on EPC Contractors and PMC internal departments.
o Monitor the implementation of quality management system in project execution o Supervise the work of the Quality engineers and field inspectors to ensure effective planning, execution and coordination of all Quality activities.
o Inspect the EPC Contractor and subcontractors Piping, Above ground storage tanks, Offshore piping and Vessels internal installation activities (welding, NDE, PWHT, hardness, PMI, Hydrostatic test, painting, Hot and Cold Insulation, Tank painting and lining, mechanical completion package approval)
o Final certification of work packages. (Piping systems, equipment erection, structures and field erected tanks).
o Quality Surveillance inspection on Contractor's project execution during different phases of execution.
o Ensure verification of inspection performance by: conducting regular inspections, verification of corrective actions, verification of 3rd party NDE subcontractor's performance, review of inspection records and welding records.
o Maintains non conformance report register and ensures timely close-out.
o Review of Contractor's quality dossier.
o Review and approve RFIs and Material and data submittals.
o Support field engineering quality matters.
o Inspection of raw materials correlated with Test Certificates.
o Review/approve hydrostatic test package and witness hydrostatic test.
o Review of welding and NDE status, weekly and monthly reports.
o Familiar with the procedure for Mechanical completion and system handover.
o Participates in turnover walk down process and contributes to punch listing system and close-out o Perform inspection of materials and equipment at suppliers' premises.
o Supervise static and rotating equipment storage and preservation maintenance.
o Equipment (Vessel / Tower) internals installation inspection.

Responsibilities as Welding Engineer o Review and approve the Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR) as per ASME Sec IX / ASME B31.3 and DOW specifications (G8S-6500-01, 02, 03).
o Technical clarifications regarding materials, welding and NDE aspects to project teams during project execution.
o Witness procedure qualification (PQR) Welder Performance Qualification various processes (SMAW, GTAW, FCAW and SAW).
o Provide training and technical guidance to inspection personnel.
o Audit welds testing and weld material control.
o Review weld, PWHT records and statistics.
o Oversee welder qualification programs.
o Offshore (Oil Pier) Marine Terminal underwater procedure qualification as per AWS D3.6.
o Auto UT Time of flight diffraction (TOFD) interpretation.
o Monitor and audit sub-contractor welding consumables storage and usage o Monitor and audit sub-contractor weld repairs and NDE to ensure all welds are completed and documented prior to release for hydro testing

Previous Employer: M/S. Punj Lloyd - Al Hassan Joint venture, Muscat, Oman.

Designation: Project QA / QC, Welding and NDE Engineer (PDO approved)

Period: October 2004 ¡V September 2005
Client: Petroleum Development of Oman (PDO), Oman.

Company Profile:
Multinational EPC Construction Company for various Projects like Refineries, Tanks, Gas plant and Gas & Oil Distribution pipelines on - plot and off-plot fabrication and installation.

Nature of Job
Project Inspection of piping, pipeline on-plot fabrication and Off-plot installation. Pipeline activities like Main line by CRC Evans Automatic welding and Tie-ins Welding (Temperature, normal) BV station, Scraper Launcher, Receiver Station welding, and Hydro Test pack Review and witness the test.

Present Project:

1. 48" dia - 263 KM Gas Export Line Capacity Increase and 9Nos Block Valve Stations.
Project # C31/0456.

Responsibilities as Engineer ¡V Quality Assurance o Review of Isometric drawings / P&ID's / GA's.
o Preparing Quality Plan as per Code / PDO requirements o Preparation - Inspection and test plans and Method statements as required to construction activities o Performs periodic Quality Audits on special processes of all departments and Subcontractors.
o Heat shrink sleeve (HSS) coating procedure qualification and Training the sleeve Applicators.

Responsibilities as Engineer - Quality control o Inspection of raw materials Correlated with Test Certificate o Surveillance Inspection under production o Monitoring and preparing Progress report o Coordinating with project inspection team and Project Management Team o Evaluation of NDT film o Hydro Test package preparation and witness Air pigging, gauging and
Hydro Test in plant piping and pipeline.
o Preparation of Daily NDT status, weekly and monthly reports.
o Supervision of multi discipline inspection teams civil, piping, welding, NDT, instrumentation and electrical.
o Allocation of inspectors (Civil, Mechanical, Coating / Painting, E & I).
o Review the daily inspection reports.

Responsibilities as a Welding Engineer o Review of drawings and preparing Welding Procedure Specification (WPS)
o Procedure Qualification Record (PQR) as per Asme Sec IX / B31.3
API 1104 / ASME B31.8/PDO Spec SP1177 / 1173
o Welder Performance Qualification in process SMAW, GMAW CRC Evans Automatic welding o Welding Stage Inspection (Before / During & After welding)
o Monitoring and preparing Welder's weekly performance report.
o Surveillance inspection welding of front end and backend of main Line welding.
o Welding inspection of Tie - ins (Temperature, Normal, Main line valve)
o Inspection of station work (Block Valve stations, Scraper launcher & receiver)
o Welder Training.

Previous Employer: M/S. DODSAL Pte Ltd. Dubai.
Designation: Project QA / QC Engineer (Spread QAQC In-charge)
Period: April 2003 ¡V October 2004

Company Profile:
Multinational EPC Construction Company for various Projects like Refineries, Gas plant and Gas & Oil Distribution pipelines on - plot and off-plot fabrication and installation.

Nature of Job
Project Inspection of piping, pipeline on-plot fabrication and Off-plot installation. Pipeline Stringing, Lowering, Trench Clearance, Main line and Tie-ins Welding (Temperature, normal) BV station, Scraper Launcher, Receiver Station, Hot Tapping welding, and Review Hydro Test pack and witness the test.

Project:

1. Gas Supply to Al Dhafra and Al Tuwaisa Bases, with Hot tap 30"x 6" and 18"x 3" and station piping. Project # 5220, Client - Abu Dhabi Gas Industries Ltd (GASCO),
Abu Dhabi.

2. Al-Ain Fujairah Gas pipeline / Plant piping.
216 KM from AL Ain to Fujairah ¡V 43 KM mountains with steep
Slope max angle 40 „a and Station piping at QIDFA, Fujairah-UAE.

Responsibilities as Engineer ¡V Quality Assurance o Review of Isometric drawings / P&ID's / GA's.
o Preparing Quality Plan as per Code / Customer requirements o Developing inspection and test plans and method statements o Implementation of ISO 9001-2000 Quality Management System.
o Performs periodic quality audits of various departments and Subcontractors.
o Heat shrink sleeve (HSS) coating procedure qualification and Training the sleeve Applicators.
o Painting procedure qualification.

Responsibilities as Engineer - Quality control o Inspection of raw materials Correlated with Test Certificate o Surveillance Inspection under production o Monitoring and preparing Progress report o Coordinating with project inspection team and Project Management Team o Evaluation of NDT film o Hydro Test package preparation and witness Air pigging, gauging and
Hydro Test in plant piping and pipeline.
o Preparation of Daily NDT status, weekly and monthly reports.
o Supervision of multi discipline inspection teams civil, piping, welding, NDT, instrument, electrical.
o Allocation of inspectors (Civil, Mechanical, Coating / Painting, E & I).
o Review the daily inspection reports.
o Involving in bidding calculation (Quantity calculation).

Responsibilities as a Welding Engineer o Review of drawings and preparing Welding Procedure Specification (WPS)
o Procedure Qualification Record (PQR) as per Asme Sec IX / B31.3
API 1104 / ASME B31.8
o Welder Performance Qualification in process SMAW, GTAW.
o Welding Stage Inspection (Before / During & After welding)
o Monitoring and preparing Welder's weekly performance report.
o Surveillance inspection welding of front end and backend of main Line welding.
o Welding inspection of Tie - ins (Temperature, Normal, Main line valve)
o Inspection of station work (by-pass jump over Blow down Scraper launcher & receiver)
o Hot Tapping Procedure qualification and witness of hot tapping.
o Welder Training.

Previous Employment: M/S. Technip Saudi Arabia Ltd.
Designation: Project QA / QC Engineer / Welding Inspector
(Saudi Aramco approved- Badge # C-7833911)
Period: June 2002 ¡V march 2003
Company Profile:
Saudi Aramco Approved multinational company for various Aramco Refineries, Gas plant and Gas & Oil Distribution piping / pipelines on-plot and off-plot fabrication and installation.
Nature of Job:
Project Inspection of on-plot fabrication and Off-plot installation. Piping / Pipeline various sizes 24", 48"and 56". Stringing, welding of Main line, Trench Clearance, Lowering, and Tie-ins, Block valve stations, Scraper Launcher, Receiver and Pump stations.

Project
Haradh Gas Plant Down stream and Condensate Pipeline Project Saudi Aramco, Haradh.
(App. 600 km). Haradh and Abqaiq gas plant piping, Block Valve Stations and Pump stations.

Responsibilities as an Engineer - Quality Control o Review of drawings o Inspection of raw materials Correlated with Test Certificate o Stage Inspection under production & installation/Various Stages (raw material identification to final)
o Coordinating with Aramco project inspection team and Project Management Team o Hydro Test package preparation and witness Air pigging, Gauging and
Hydro Test.
Responsibilities as a Welding Inspector o Review of drawings and preparing Welding Procedure Specification (WPS) & Procedure Qualification Record (PQR) as per Asme Sec IX
SAES-W-011/ 012 API 104
o Welder Performance Qualification in process GMAW (CRC Weld) SMAW, GTAW.
o Monitoring and preparing Welder's weekly performance report.
o Welding inspection of front end and backend CRC automatic weld.
o Welding inspection of Tie ¡V ins.
o Welding inspection of station work (BVSs, Scraper launcher, receiver and Pump station)

Previous Employment: M/S. Al- Hammam Company, Rastanura Saudi Arabia

Designation: Project QA / QC Engineer / Welding Inspector
(Saudi Aramco approved- Badge # C-7833911)

Period: January 2002 ¡V May 2002

Company Profile:
Saudi Aramco Approved Company for various Armco Refineries and Bulk plant on plot and off-plot fabrication and installation projects as per Armco standards
SAES-W-011/012

Nature of Job:
Project Inspection of on-plot and off-plot fabrication installation in the Refinery,
Hot-Tapping and T&I shut down Tie- ins.

Projects:
1. Replacement of Air Compressors Project at Riyadh Refinery SAUDI ARAMCO - Contract # 44618/00 BI-3523.

2. Installation of Royalty Crude Metering Station Project at Riyadh Refinery
SAUDI ARAMCO - Contract # 44652/00 BI-3527

3. Modernization of Bulk Plant projects AL-Qassim, SaudiAramco
Contract # 44353/00 BI-3758

Responsibilities as Engineer - Quality Control o Review of drawings o Establish the procedures systems and Documentation o Inspection of raw materials Correlated with Test Certificate o Stage Inspection under production & installation/Various Stages (raw material identification to final)
o Monitoring and preparing Progress report o Coordinating with customers and third party Inspection agencies o Hydro Test package & PMCC package preparation.

Responsibilities as a Welding Inspector o Review of drawings and preparing Welding Procedure Specification (WPS)
o Procedure Qualification Record (PQR) as per Asme Sec IX
SAES-W-011/ 012, API 1104
o Welder Performance Qualification in process SMAW, GTAW.
o Welding Stage Inspection at On Plot and Off - Plot (Before / During & After welding) in Refinery.
o Monitoring Welder's Status logbook & performance report.
o Welding inspection of Hot-tapping Tie-ins and T& I shut down
Previous Employment: M/s INDO FAB Trichirappalli - 620 015
Designation: Senior Engineer - QA/QC & Welding

Period: May '96 to Dec 2001

Company Profile:
Manufacture of Refinery equipment like Amine regenerator, Heat Exchangers, Pressure Vessels, and Heavy Supporting structural for Boilers and Steel Plants Penstock Pipes for Hydro Projects & Reformer Panels for Refineries etc.

Responsibilities as Quality Control Engineer o Review of drawings o Establish the procedures systems and Documentation. (From start to finish)
o Preparing Quality Plan as per Code / Customer requirements o Preparation of Operation Process Sheet o Inspection of Raw materials & Correlated with Test Certificate Mechanical Test Witness o Stage Inspection under production / Various Stages (Raw material identification o Fit-up, in-process, Final and Hydro Testing, Surface Preparation &Painting o Monitoring and preparing Progress report (weekly & Monthly)
o To Carryout Liquid penetrant, Ultrasonic, Magnetic particle Inspection and evaluation of NDT film.
o Coordinating with customers and third party Inspection agencies

Responsibilities as Welding Engineer o Review of drawings and preparing Welding Procedure Specification (WPS)
o To establish the Procedure Qualification Record (PQR) as per ASME sec-IX
AWS D 1.1, EN 287
o Welder Performance Qualification in each process o Welder Performance Qualification in each process (SAW, SMAW, GMAW, FCAW, GTAW)
o Welding Stage Inspector (Before / During & After welding)
o Monitoring Welder's Status logbook & performance report.

Project Involved

* Heat Exchangers Pressure Vessels Heavy Structural for M/s BHEL Various Projects

* Expansion Vessel, Blow down Tanks, Scrubbing Tower, LD Converter, Pedestal Drives and Blast Oxygen Furnace Area other Equipment for M/s JINDAL VIJAYANAGAR STEEL PLANT

* Pressure Vessels, Chimneys, MS and SS Ducting for Pent House Structural Convection Panels and Piping for M/s COCHIN REFINIRIES Ltd.

* Amine Regenerator (column) for M/s VIZAG Refineries Through M/s L&T.

* SS Cladded Vessel for M/s BHEL Various Refinery Projects under LLOYDS Inspection.

* LPG Bullet Horton Sphere for Indian Oil Corp. Ltd. Perundurai, Erode.
Tamil Nadu. India.

* DHDS Area Panels, Chimney, Ducting (MS & SS) Piping & structural M/s COCHIN REFINIERIES Ltd. Kerala. (Under EIL Inspection)

* Aluminum Pot & Structural for M/s MADRAS ALUMINIUM CORPORATION Salem.

* Cone roof storage tank Vessels for Bharath PetroleumCorporationLtd. Sengipatti Tanjore Tamil Nadu. (Under EIL Inspection)

* M/s BHEL 197 Bay extension for PVHE Project (for 300 MT capacity crane) Crane girders columns & structural roof trusses in TRUNKEY Project. (Under LLOYD'S Inspection)

* SAP Area piping Pressure Vessels, Scrubbing Tower, Ducting & structural to
M/s Sterlite Industries Tuticorin. (Under TATA Consultancy Inspection)

* Penstock Pipes for M/s Tamil Nadu Electricity Board Hydro Project - for about 15 KM

Previous Employer: M/s Anandam Fab Trichy - 622515.

Designation: Engineer (Planning Quality Control & Production)

Period: June 1993 to May 1996

Company Profile
Manufacturer of FBC Boiler Equipments like Air Preheater, Economizer Mechanical Dust Collector Air Box Ducting & Heavy Supporting Structural.

Responsibility:
Overall in-charge of Planning Production and Quality Control

Exposure in Manufacturing Codes
ASME, AWS D1.1, IS-2825, API 1104, BS 5500, IBR, ASME B31.3, 31.8, Aramco Standard, GASCO Specifications (Abu Dhabi), PDO Specs, Shell ERD and DOW-Chemicals Specifications.

Third Party Inspection Coordinated
LRIS, BVIS, BHEL, MDH - GERMANY EIL, NTPC, KTI, AL-HUGAYAT,
Saudi Aramco, Germanischer Lloyd, GASCO and PDO.

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